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Reassembly [12/2015 - ]: Procedure

  1. INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Smart Key System) 
    1. Secure the steering column assembly in a vise.
    2. Temporarily install the steering lock actuator assembly to the steering column assembly with a new tapered-head bolt.
      GTY252673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to use a new tapered-head bolt.

    3. Tighten the tapered-head bolt until the bolt head breaks off.
  2. INSTALL UNLOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System) 
    1. Engage the 2 claws to install the unlock warning switch onto the steering column upper bracket.
      GTY726672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Slide the unlock warning switch in the direction shown by the arrow in the illustration to install it.

  3. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System) 
    1. Make sure that the ignition switch lock cylinder assembly is in the ACC position.
      GTY307239Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a ACC
      *b LOCK
    2. Install the ignition switch lock cylinder assembly to the steering lock sub-assembly.
    3. Make sure that the ignition switch lock cylinder assembly is securely installed.
  4. INSTALL SOLENOID WIRE (w/o Smart Key System) 
    1. Install the solenoid wire to the steering column upper bracket.
      GTY740723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL KEY INTERLOCK SOLENOID (w/o Smart Key System) 
    1. Connect the solenoid wire connector to the key interlock solenoid.
      GTY689938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the key interlock solenoid to the steering column upper bracket with the 2 screws.
      GTY739059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Smart Key System) 
    1. Install the ignition or starter switch assembly to the steering column upper bracket with the 2 screws.
      GTY723494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the solenoid wire connector to the ignition or starter switch assembly.
      GTY740673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Make sure that the solenoid wire runs securely through the gap of the steering column upper bracket as shown in the illustration.
      GTY163721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT STEERING LOCK OPERATION (w/o Smart Key System) 

    See step  2

  8. INSTALL STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY (w/o Smart Key System) 
    1. Secure the steering column assembly in a vise.
    2. Temporarily install the steering column upper with switch bracket assembly to the steering column assembly with a new tapered-head bolt.
      GTY253117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to use a new tapered-head bolt.

    3. Tighten the tapered-head bolt until the bolt head breaks off.
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