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DTC U1002: Lost Communication with Gateway Module [11/2015 - 12/2018]: Procedure

  1. CHECK CAN BUS LINE (MALFUNCTION CONFIRMATION) 
    1. Turn the power switch off.
    2. Disconnect the cable from the negative (-) auxiliary battery terminal.
    3. Measure the resistance according to the value(s) in the table below.
      GTY606691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component with harness connected
      (Driving Support ECU Assembly)

      Standard Resistance

      (F40)

      (F40)

      Tester Connection Condition Specified Condition Result
      F40-8 (CA1P) - F40-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 54 to 69 Ω Below 54 Ω:
      Short circuit between bus lines
      70 Ω or more:
      Open circuit in a main bus line or driving support ECU assembly branch line
      F40-8 (CA1P) - F40-28 (GND) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Below 200 Ω:
      CANH ground short
      F40-9 (CA1N) - F40-28 (GND) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Below 200 Ω:
      CANH ground short
      F40-8 (CA1P) - F40-7 (B) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher Below 6 kΩ:
      CANH +B short
      F40-9 (CA1N) - F40-7 (B) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher Below 6 kΩ:
      CANH +B short

      Result

      Result Proceed to
      OK A
      NG (Open circuit in main line or Driving support ECU assembly branch line) B
      NG (Short circuit between main lines) C
      NG (Short to +B or ground) D

    Result: 

    B 

    See step  4

    Result: 

    C 

    See step  9

    Result: 

    D 

    See step  13

    Result: 

    A 

    See step  2

  2. CLEAR DTC (PRE-COLLISION SYSTEM) 
    1. Clear the DTCs.

      Body Electrical > Pre-Collision 2 > Clear DTCs 

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  3

  3. CHECK FOR DTCs (PRE-COLLISION SYSTEM) 
    1. Perform the following procedure.

      HINT: 

      If the following procedure is not performed, the previously output DTC cannot be detected.

      1. Turn the power switch on (IG) and wait 2 seconds or more.
    2. Check for DTCs.

      Body Electrical > Pre-Collision 2 > Trouble Codes 

      Result

      Result Proceed to
      U1002 is not output A
      U1002 is output B

    Result: 

    A 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [11/2015 - 12/2018] 

    Result: 

    B 

    REPLACE DRIVING SUPPORT ECU ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

  4. CHECK FOR OPEN IN CAN BUS BRANCH LINES (DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the F40 driving support ECU assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F40)

      (F40)

      Tester Connection Condition Specified Condition
      F40-8 (CA1P) - F40-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω

      HINT: 

      If the resistance is between 108 and 132 Ω, there may be an open in a CAN bus main line. If the value is 132 Ω or more, there may be an open in a CAN bus branch line between the No. 4 CAN junction connector and the driving support ECU or a connector may be disconnected.

    3. Connect the F40 driving support ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  8

    Result: 

    OK 

    See step  5

  5. CHECK FOR OPEN IN CAN BUS MAIN LINES (NO. 4 CAN JUNCTION CONNECTOR) 
    1. Disconnect the F72 No. 4 CAN junction connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F72)

      (F72)

      Tester Connection Condition Specified Condition Connected to
      F72-11 (CANH) - F72-22 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Forward Recognition Camera
      F72-9 (CA1P) - F72-20 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Millimeter Wave Radar Sensor Assembly
    3. Connect the F72 No. 4 CAN junction connector.

      Result

      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C

    Result: 

    A 

    REPLACE NO. 4 CAN JUNCTION CONNECTOR 

    Result: 

    C 

    See step  7

    Result: 

    B 

    See step  6

  6. CHECK FOR OPEN IN CAN BUS MAIN LINES (FORWARD RECOGNITION CAMERA) 
    1. Disconnect the O7 forward recognition camera connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (O7)

      (O7)

      Tester Connection Condition Specified Condition
      O7-6 (CANH) - O7-12 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the O7 forward recognition camera connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE FORWARD RECOGNITION CAMERA. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA) 

  7. CHECK FOR OPEN IN CAN BUS MAIN LINES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 
    1. Disconnect the A2 millimeter wave radar sensor assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (A2)

      (A2)

      Tester Connection Condition Specified Condition
      A2-5 (CA1P) - A2-6 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the A2 millimeter wave radar sensor assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 

  8. CHECK FOR OPEN IN CAN BUS BRANCH LINES (DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the F40 driving support ECU assembly connector.
    2. Disconnect the F72 No. 4 CAN junction connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F72, F40)

      (F72)

      (F40)

      Tester Connection Condition Specified Condition
      F72-10 (CA1P) - F40-8 (CA1P) Cable disconnected from negative (-) auxiliary battery terminal Below 1 Ω
      F72-21 (CA1N) - F40-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal Below 1 Ω
    4. Connect the F72 No. 4 CAN junction connector.
    5. Connect the F40 driving support ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE NO. 4 CAN JUNCTION CONNECTOR 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS BRANCH WIRE (NO. 4 CAN JUNCTION CONNECTOR - DRIVING SUPPORT ECU ASSEMBLY) 

  9. CHECK FOR SHORT BETWEEN CAN BUS LINES (FORWARD RECOGNITION CAMERA) 
    1. Disconnect the O7 forward recognition camera connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (O7)

      (O7)

      Tester Connection Condition Specified Condition
      O7-6 (CANH) - O7-12 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the O7 forward recognition camera connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE FORWARD RECOGNITION CAMERA. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    See step  10

  10. CHECK FOR SHORT BETWEEN CAN BUS LINES (NO. 4 CAN JUNCTION CONNECTOR) 
    1. Disconnect the F72 No. 4 CAN junction connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F72)

      (F72)

      Tester Connection Condition Specified Condition Connected to
      F72-11 (CANH) - F72-22 (CANL) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Forward Recognition Camera
      F72-9 (CA1P) - F72-20 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω Millimeter Wave Radar Sensor Assembly
      F72-10 (CA1P) - F72-21 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Driving Support ECU Assembly
    3. Connect the F72 No. 4 CAN junction connector.

      Result

      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C
      NG (Driving Support ECU Assembly Branch Line) D

    Result: 

    A 

    REPLACE NO. 4 CAN JUNCTION CONNECTOR 

    Result: 

    B 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA) 

    Result: 

    D 

    See step  12

    Result: 

    C 

    See step  11

  11. CHECK FOR SHORT BETWEEN CAN BUS LINES (MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 
    1. Disconnect the A2 millimeter wave radar sensor assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (A2)

      (A2)

      Tester Connection Condition Specified Condition
      A2-5 (CA1P) - A2-6 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 108 to 132 Ω
    3. Connect the A2 millimeter wave radar sensor assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 

  12. CHECK FOR SHORT BETWEEN CAN BUS LINES (DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the F40 driving support ECU assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F40)

      (F40)

      Tester Connection Condition Specified Condition
      F40-8 (CA1P) - F40-9 (CA1N) Cable disconnected from negative (-) auxiliary battery terminal 54 to 69 Ω
    3. Connect the F40 driving support ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE DRIVING SUPPORT ECU ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS BRANCH LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - DRIVING SUPPORT ECU ASSEMBLY) 

  13. CHECK FOR SHORT IN CAN BUS LINE (FORWARD RECOGNITION CAMERA) 
    1. Disconnect the O7 forward recognition camera connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (O7, F29)

      (O7)

      (F29)

      Tester Connection Condition Specified Condition
      O7-6 (CANH) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      O7-12 (CANL) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      O7-6 (CANH) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      O7-12 (CANL) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the O7 forward recognition camera connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE FORWARD RECOGNITION CAMERA. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    See step  14

  14. CHECK FOR SHORT IN CAN BUS LINE (NO. 4 CAN JUNCTION CONNECTOR) 
    1. Disconnect the F72 No. 4 CAN junction connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F72, F29)

      (F72)

      (F29)

      Tester Connection Condition Specified Condition Connected to
      F72-11 (CANH) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Forward Recognition Camera
      F72-22 (CANL) - F29-4 (CG)
      F72-11 (CANH) - F29-16 (BAT) 6 kΩ or higher
      F72-22 (CANL) - F29-16 (BAT)
      F72-9 (CA1P) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Millimeter Wave Radar Sensor Assembly
      F72-20 (CA1N) - F29-4 (CG)
      F72-9 (CA1P) - F29-16 (BAT) 6 kΩ or higher
      F72-20 (CA1N) - F29-16 (BAT)
      F72-10 (CA1P) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher Driving Support ECU Assembly
      F72-21 (CA1N) - F29-4 (CG)
      F72-10 (CA1P) - F29-16 (BAT) 6 kΩ or higher
      F72-21 (CA1N) - F29-16 (BAT)
    3. Connect the F72 No. 4 CAN junction connector.

      Result

      Result Proceed to
      OK A
      NG (Forward Recognition Camera Main Line) B
      NG (Millimeter Wave Radar Sensor Assembly Main Line) C
      NG (Driving Support ECU Assembly Branch Line) D

    Result: 

    A 

    REPLACE NO. 4 CAN JUNCTION CONNECTOR 

    Result: 

    B 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - FORWARD RECOGNITION CAMERA) 

    Result: 

    D 

    See step  16

    Result: 

    C 

    See step  15

  15. CHECK FOR SHORT IN CAN BUS LINE (MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 
    1. Disconnect the A2 millimeter wave radar sensor assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (A2, F29)

      (A2)

      (F29)

      Tester Connection Condition Specified Condition
      A2-5 (CA1P) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      A2-6 (CA1N) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      A2-5 (CA1P) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      A2-6 (CA1N) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the A2 millimeter wave radar sensor assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MILLIMETER WAVE RADAR SENSOR ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS MAIN LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - MILLIMETER WAVE RADAR SENSOR ASSEMBLY) 

  16. CHECK FOR SHORT IN CAN BUS LINE (DRIVING SUPPORT ECU ASSEMBLY) 
    1. Disconnect the F40 driving support ECU assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      (F40, F29)

      (F40)

      (F29)

      Tester Connection Condition Specified Condition
      F40-8 (CA1P) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      F40-9 (CA1N) - F29-4 (CG) Cable disconnected from negative (-) auxiliary battery terminal 200 Ω or higher
      F40-8 (CA1P) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
      F40-9 (CA1N) - F29-16 (BAT) Cable disconnected from negative (-) auxiliary battery terminal 6 kΩ or higher
    3. Connect the F40 driving support ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE DRIVING SUPPORT ECU ASSEMBLY. Refer to  COMPONENTS [11/2015 - 07/2020] 

    Result: 

    NG 

    REPAIR OR REPLACE CAN BUS BRANCH LINE OR CONNECTOR (NO. 4 CAN JUNCTION CONNECTOR - DRIVING SUPPORT ECU ASSEMBLY) 

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