September 30: LEMON manuals is back up on a temporary server! Slowness is possible
External Pages These are pages that do not belong to the exact selected vehicle (2004 Volvo S40 Base, 2.4 38, Automatic), but are still accessible from a link in your vehicle's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle.
Expand All (for easy ctrl-f) Collapse All Different variant/trim Section 1 (HVAC Systems - General Servicing) Section 2 (Wiring & Connector Terminals - General Diagnostics And Tests (644 Body)) Section 3 (Ignition And Control Systems - General Diagnostics And Tests (644 Body)) Section 4 (Battery And Mounting - General Diagnostics And Tests (644 Body)) Section 5 (Battery And Mounting - Service (644 Body)) Section 6 (Battery And Mounting - Specifications, Other (644 Body)) Section 7 (Battery, Brakes, Central Electronic Module (CEM), Climate Units, Engine Management System (Ems), Diagnosis - Design And Function (644 Body)) Section 8 (Alarm, Doors And Lids - Removal, Replacement And Installation (644 Body)) Section 9 (Accessories & Equipment - Removal, Replacement And Installation (644 Body)) Section 10 (Cables And Fuses - General Diagnostics And Tests (644 Body)) Section 11 (Central Electronic Module (CEM) - Specifications, Electrical/Electronic (644 Body)) Section 12 (Instrumentation - Removal, Replacement And Installation (644 Body)) Section 13 (Transmission - Removal, Replacement And Installation (644 Body)) Section 14 (Transmission - Cleaning, Inspection And Adjustment (644 Body)) Section 15 (Transmission - Specifications, Other (644 Body)) Section 16 (Brake Control System - Removal, Replacement And Installation (644 Body)) Section 17 (Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation (644 Body)) Section 18 (Wheel Brake - Removal, Replacement And Installation (644 Body)) Section 19 (Wheel Brake - Cleaning, Inspection And Adjustment (644 Body)) Section 20 (Parking Brake - Cleaning, Inspection And Adjustment (644 Body)) Section 21 (Parking Brake - Removal, Replacement And Installation (644 Body)) Section 22 (Climate Units - General Diagnostics And Tests (644 Body)) Section 23 (Climate Units - Specifications, Electrical/Electronic (644 Body)) Section 24 (Climate Units - Removal, Replacement And Installation (644 Body)) Section 25 (Climate Units - Cleaning, Inspection And Adjustment (644 Body)) Section 26 (Interior Equipment - Removal, Replacement And Installation (644 Body)) Section 27 (Dynamic Stability Assist (DSA) & Electronic Control Module (ECM) Diagnostic Trouble Codes (644 Body)) Section 28 (Ignition And Control Systems - Removal, Replacement And Installation (644 Body)) Section 29 (Fuel System - Removal, Replacement And Installation (644 Body)) Section 30 (Ignition And Control Systems - Specifications, Electrical/Electronic (644 Body)) Section 31 (Intake And Exhaust System - Removal, Replacement And Installation (644 Body)) Section 32 (Intake And Exhaust System - Cleaning, Inspection And Adjustment (644 Body)) Section 33 (Engine And Engine Components - Removal And Installation (644 Body)) Section 34 (Cooling System - Removal, Replacement And Installation (644 Body)) Section 35 (Electronic Control Module (ECM) Diagnostic Trouble Codes - 1 Of 3 (644 Body)) Section 36 (Ignition And Control Systems - Component Location (644 Body)) Section 37 (Electronic Control Module (ECM) Diagnostic Trouble Codes - 2 Of 3 (644 Body)) Section 38 (Ignition And Control Systems - Symptom Related Diagnostic Procedures (644 Body)) Section 39 (Lubricating And Oil System - Removal, Replacement And Installation (644 Body)) Section 40 (Ignition And Control Systems - Design And Function (644 Body)) Section 41 (Lighting - Removal, Replacement And Installation (644 Body)) Section 42 (Engine - Inspection And Adjustment (644 Body)) Section 43 (Electronic Control Module (ECM) Diagnostic Trouble Codes - 3 Of 3 (644 Body)) Section 44 (Central Electronic Module (CEM) Diagnostic Trouble Codes (644 Body)) Section 45 (Central Electronic Module (CEM) - Vehicle Communication Information (644 Body)) Section 46 (Cables, Fuses & Central Electronic Module (CEM) Components - Removal, Replacement And Installation (644 Body)) Section 47 (Transmission - Specifications, Electrical/Electronic (644 Body)) Section 48 (Transmission - Design And Function (644 Body)) Section 49 (KICKDOWN Switch & Throttle Cable - Removal, Replacement And Installation (644 Body)) Section 50 (Anti-Lock Brake System (Abs) Diagnostic Trouble Codes (644 Body)) Section 51 (Brake Control System - Cleaning, Inspection And Adjustment (644 Body)) Section 52 (Climate Control Module (CCM) & Electronic Climate Control (ECC) - Diagnostic Trouble Codes (644 Body)) Section 53 (Seats & Interior - Removal, Replacement And Installation (644 Body)) Section 54 (Climate Units - Design And Function (644 Body)) Section 55 (Springs - Removal, Replacement And Installation (644 Body)) Section 56 (Fuel System - Cleaning, Inspection And Adjustment (644 Body)) Section 57 (Accelerator Cable - Cleaning, Inspection And Adjustment (644 Body)) Section 58 (Wiring & Connector Repair - General Information (644 Body)) Section 59 (Climate Units - General Information (644 Body)) Section 60 (Exterior Trim, Glass, Weatherstrips - Removal, Replacement And Installation (644 Body)) Section 61 (Climate Units - General Safety Information (644 Body)) Section 62 (Engine - Lubricants, Tightening Torques (644 Body)) Section 63 (Alignment - Specifications (644 Body)) Section 64 (Cables And Fuses - General Safety Information (644 Body)) Section 65 (Electrical Testing & Diagnosis - General Safety Information (644 Body)) Section 66 (Bonded Window - General Safety Information (644 Body)) Section 67 (Supplemental Restraint System (SRS) - General Safety Information (644 Body)) Section 68 (Service And Maintenance - General Information (644 Body)) Section 69 (Central Locking System - General Information (644 Body)) Section 70 (Media, Communication And Navigation - General Information (644 Body)) Section 71 (Transmission - General Information (644 Body)) Section 72 (Climate Units - Component Location (644 Body)) Section 73 (Battery And Mounting - Removal, Replacement And Installation (644 Body)) Section 74 (Wheels, Tires, Hubs - Removal, Replacement And Installation (644 Body)) Section 75 (Steering - Removal, Replacement And Installation (644 Body)) Section 76 (Lighting - Cleaning, Inspection And Adjustment (644 Body)) Section 77 (Wiper/Washer System - Cleaning, Inspection And Adjustment (644 Body)) Section 78 (Bumpers And Mudflaps - Removal, Replacement And Installation (644 Body)) Section 79 (Front Wheel Suspension - Removal, Replacement And Installation (644 Body)) Section 80 (Rear Axle, Drive Shafts - Removal, Replacement And Installation (644 Body)) Section 81 (Wheel Alignment - Cleaning, Inspection And Adjustment (644 Body)) Section 82 (Spring (Sport/Dynamic) - Assembly (644 Body)) Section 83 (Shock Absorbers, Anti-Roll And Bar Leveling - Removal, Replacement And Installation (644 Body)) Section 84 (Fender, Grille, Hood - Removal, Replacement And Installation (644 Body)) Section 85 (Doors And Lids - Cleaning, Inspection And Adjustment (644 Body)) Section 86 (Wheel Brake - Specifications, Mechanical (644 Body)) Section 87 (Suspension, Driveline/Axles, & Transmission - Tightening Torques (644 Body)) Section 88 (Wheels - Installation (644 Body)) Section 89 (Contact Reel/Steering Wheel Angle Sensor & Driver's Side Airbag - Removal & Installation (644 Body)) Section 90 (Body Electrical & Battery - Removal & Installation (644 Body)) Section 91 (Non-Deployed SRS Components - Handling (644 Body)) Section 92 (Steering Column Covers & Interior Panels - Removal & Installation (644 Body)) Section 93 (Steering Wheel - Removal & Installation (644 Body)) Section 94 (Transmission Cable - Adjusting (644 Body)) Section 95 (Transmission Mechanical & Lubrication - Removal, Installation, & Inspection (644 Body)) Section 96 (Engine Air Cleaner Housing - Removal & Installation (644 Body)) Section 97 (Engine Stabilizer Brace - Removal & Installation (644 Body)) Section 98 (Carrier Plate - Removal & Installation (644 Body)) Section 99 (VOLVO Scan Tool - Connection (644 Body)) Section 100 (Drive Shafts - Removal & Installation (644 Body)) Section 101 (Drive Shaft Seals - Removal & Installation (644 Body)) Section 102 (Coolant In Engine Oil - Diagnosis (644 Body)) Section 103 (Center Console & Glove Compartment - Removal & Installation (644 Body)) Section 104 (Interior Panels & Accessories - Removal & Installation (644 Body)) Section 105 (Transmission - Installation (644 Body)) Section 106 (Engine Air Cleaner & Drive Belts - Removal & Installation (644 Body)) Section 107 (Lifting Beam & Lifting Hook On Engine Lifting Eyelet - Installation (644 Body)) Section 108 (Battery - Installation (644 Body)) Section 109 (VOLVO Special Tools & Angle Tightening - General Information (644 Body)) Section 110 (Air Conditioning Compressor - Removal & Installation (644 Body)) Section 111 (Abs Modulator/Control Module - Removal & Installation (644 Body)) Section 112 (Vacuum Pump Control Valve & Stop Lamp Switch - Adjustment, Removal & Installation (644 Body)) Section 113 (Combined Instrument Panel - Removal & Installation (644 Body)) Section 114 (Bumpers - Removal & Installation (644 Body)) Section 115 (Windshield - Removal & Installation (644 Body)) Section 116 (Body Glue & Sealing Compound - General Information (644 Body)) Section 117 (Rear Windshield Heating Elements - Repair (644 Body)) Section 118 (HVAC - Maintenance, Removal & Installation (644 Body)) Section 119 (Lighting & Bulbs - Specifications, Removal & Installation (644 Body)) Section 120 (Seat Belts & SRS Components - Removal & Installation (644 Body)) Section 121 (Headlining & Interior Panels - Removal & Installation (644 Body)) Section 122 (Cooling Fan & Radiator - Removal & Installation (644 Body)) Section 123 (Backrest Heater Pad - Removal And Installation (644 Body)) Section 124 (VOLVO Communication Tool (VCT 2000) - Connection (644 Body)) Section 125 (Cargo Compartment & Tailgate Panels - Removal & Installation (644 Body)) Section 126 (Engine Control Module (ECM) - Removal & Installation (644 Body)) Section 127 (Fuel Line - Removal & Installation (644 Body)) Section 128 (Exhaust Down Pipe - Removal & Installation (644 Body)) Section 129 (VOLVO VIDA - Activation Of Components/Functions (644 Body)) Section 130 (Turbocharger - Inspection (644 Body)) Section 131 (Diagnostic Trouble Code (DTC) Information & DSA Signal Description (644 Body)) Section 132 (Fuel Injectors & Fuel Pressure - Inspection (644 Body)) Section 133 (Connectors, Terminals & Wiring - Repair (644 Body)) Section 134 (Seats & Cushions - Removal & Installation (644 Body)) Section 135 (Engine Control Module (ECM) Readiness Monitor - Description & Operation (644 Body)) Section 136 (Diagnostics & Fault Tracing - Description & Operation (644 Body)) Section 137 (Storage - General Information (644 Body)) Section 138 (Engine Mechanical Components - Removal & Installation (644 Body)) Section 139 (Fuel Filler Cap - Inspection (644 Body)) Section 140 (Transmission & Right-Hand Drive Shaft Seal - Removal & Installation (644 Body)) Section 141 (Cross Member - Removal & Installation (644 Body)) Section 142 (Steering Column - Removal & Installation (644 Body)) Different car Section 1 (Generators & Regulators) Section 2 (Special Tools) Section 3 (Abbreviations - General Information (644 Body)) Section 4 (Anti-Lock Brake System (Abs) - Diagnostic Trouble Code (DTC) Index (644 Body)) Section 5 (Differential Electronic Module (DEM) - Specifications, Other (544 Body)) Section 6 (Exhaust System - Installation Instructions, Accessories (544 Body)) Section 7 (Ignition And Control Systems - Removal, Replacement And Installation) Section 8 (Electrical Systems - Removal, Replacement And Installation) Section 9 (Cables And Fuses - Removal, Replacement And Installation) Section 10 (Instrumentation - Removal, Replacement And Installation) Section 11 (Media, Communication And Navigation - Removal, Replacement And Installation) Section 12 (Interior Trim And Upholstery - Removal, Replacement And Installation) Section 13 (Climate Units - Removal, Replacement And Installation) Section 14 (Interior Equipment - Removal, Replacement And Installation) Section 15 (Cables And Fuses - Cleaning, Inspection And Adjustment) Section 16 (Battery And Mounting - Cleaning, Inspection And Adjustment) Section 17 (Fuel System - Removal, Replacement And Installation) Section 18 (Intake And Exhaust System - Removal, Replacement And Installation) Section 19 (Cooling System - Removal, Replacement And Installation) Section 20 (Fuel System - Cleaning, Inspection And Adjustment) Section 21 (Engine - Removal, Replacement And Installation) Section 22 (Gas Pedal Control - Removal, Replacement And Installation) Section 23 (Lighting - Component Location) Section 24 (Doors And Lids - Removal, Replacement And Installation) Section 25 (Electrical Equipment - Cleaning, Inspection And Adjustment) Section 26 (Starting System - Removal, Replacement And Installation) Section 27 (Central Electronic Module (CEM) And Infotainment Control Module (ICM) - Description Of Frozen Values) Section 28 (Clutch - Removal, Replacement And Installation) Section 29 (Lighting - Removal, Replacement And Installation) Section 30 (Battery And Mounting - Removal, Replacement And Installation) Section 31 (Steering - Removal, Replacement And Installation) Section 32 (Engine Support Insulator, Left - Removal And Installation) Section 33 (Paint And Surface Treatment Material - General Information) Section 34 (Connector Types - Disassembly, Assembly, And Repair) Section 35 (Transmission - Removal, Replacement And Installation) Section 36 (Miscellaneous Electrical - Design And Function - 1 Of 4) Section 37 (Transmission - Cleaning, Inspection And Adjustment) Section 38 (Rear Axle, Drive Shafts - Removal, Replacement And Installation) Section 39 (Rear Axle, Drive Shafts - Cleaning, Inspection And Adjustment) Section 40 (Wheel Brake - Removal, Replacement And Installation) Section 41 (Wheels, Tires And Hubs - Removal, Replacement And Installation) Section 42 (Brake Control System - Cleaning, Inspection And Adjustment) Section 43 (Alignment - Cleaning, Inspection And Adjustment) Section 44 (Exterior Trim, Glass, Weatherstrips - Removal, Replacement And Installation) Section 45 (Headlining With Sunroof - Removal And Installation) Section 46 (Climate Units - Cleaning, Inspection And Adjustment) Section 47 (Battery And Mounting - Service Programs) Section 48 (Cables And Fuses - General Information) Section 49 (Tightening Torque, Surface Treatment - Specifications) Section 50 (Parts For Fastening, Spacing, Locking And Support - Specifications, Mechanical) Section 51 (Engine - Mechanical And Torque Specifications) Section 52 (Engine - Specifications, Mechanical) Section 53 (Cooling System - Specifications, Mechanical) Section 54 (Electrical System, General - Specifications, Mechanical) Section 55 (Battery And Mounting - Specifications, Mechanical) Section 56 (Headlight - Beam Specification) Section 57 (Cables And Fuses - Specifications, Mechanical) Section 58 (Transmission - Specifications, Mechanical) Section 59 (Rear Axle, Drive Shafts - Specifications, Mechanical) Section 60 (Brake System - Tightening Torque) Section 61 (Wheel Brake - Specifications, Mechanical) Section 62 (Alignment - Torque Specifications) Section 63 (Body Dimensions) Section 64 (Wheel Brake - General Safety Information) Section 65 (Leak Detection And Surface Treatment - Cleaning, Inspection And Adjustment) Section 66 (Springs And Wheels, General - Specifications, Mechanical) Section 67 (Front And Rear Frame - Specifications) Section 68 (Stop Button For Seat Belt - Specifications, Mechanical) Section 69 (Cooling System - General Safety Information) Section 70 (Battery And Mounting - General Safety Information) Section 71 (Jacking - General Safety Information) Section 72 (Glass - Bonded Window General Safety Information) Section 73 (Climate Units - General Safety Information) Section 74 (Interior Equipment - General Safety Information) Section 75 (Compass Calibration And Restraints - Cleaning, Inspection And Adjustment) Section 76 (Restraints - General Information And Safety Labels) Section 77 (Cooling System - General Information) Section 78 (Body Frame - General Information) Section 79 (Exterior Trim, Glass And Weatherstrips - General Information) Section 80 (Electrical Equipment - Component Location) Section 81 (Lubricating And Oil System - Removal, Replacement And Installation) Section 82 (Wheel Brake - Cleaning, Inspection And Adjustment) Section 83 (Cooling System - Cleaning, Inspection And Adjustment) Section 84 (Steering - Cleaning, Inspection And Adjustment) Section 85 (Clutch - Bleeding) Section 86 (Propeller Shaft - Removal, Replacement And Installation) Section 87 (Engine - Cleaning, Inspection And Adjustment) Section 88 (Bumpers And Mudflaps - Removal, Replacement And Installation) Section 89 (Lighting - Cleaning, Inspection And Adjustment) Section 90 (Exterior Panels, Replacing) Section 91 (Sun Roof And Window - Adjustment And Calibration) Section 92 (Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation) Section 93 (Media, Communication And Navigation - Cleaning, Inspection And Adjustment) Section 94 (Springs - Removal, Replacement And Installation) Section 95 (Front Wheel Suspension - Removal, Replacement And Installation) Section 96 (Wheels, Tires, Hubs - Cleaning, Inspection And Adjustment) Section 97 (Parking Brake - Cleaning, Inspection And Adjustment) Section 98 (Rear Wheel Suspension - Removal, Replacement And Installation) Section 99 (Stay, Arm, Joint - Cleaning, Inspection And Adjustment) Section 100 (Shock Absorbers, Anti-Roll And Bar Leveling - Removal, Replacement And Installation) Section 101 (Body Repair - Removal, Replacement And Installation) Section 102 (Body Panel Replacement) Section 103 (Load Carrier, Spoiler And Trailer Module (TRM) - Removal, Replacement And Installation) Section 104 (Electric Motor Backrest Angle Connector - Overhaul Instructions) Section 105 (Interior Equipment - Installation Instructions, Accessories) Section 106 (Collision Warning Control Module - Removal And Installation) Section 107 (Combined Instrument Panel - Removal And Installation) Section 108 (Steering Column Panel And Pen Holder - Removal And Installation) Section 109 (Driver Airbag Module Contact Reel - Removal And Installation) Section 110 (Front Seat Control Module - Removal And Installation) Section 111 (Seat Bottom Cushion, Side Pad, And Side Trim - Removal And Installation) Section 112 (Rear Final Drive Housing Half Shaft Seal - Removal And Installation) Section 113 (Wheels - Installation) Section 114 (Generator - Removal And Installation) Section 115 (SRS System Cable Harness - Repair) Section 116 (Cable Terminals - Surface Treatment Identification) Section 117 (Body Jacking Points - Identification) Section 118 (Lighting Switch - Removal And Installation) Section 119 (Igniter Wire Connector - Disconnecting) Section 120 (Headlining - Removal And Installation) Section 121 (Sun Visor - Removal And Installation) Section 122 (Rear Interior Light - Removal And Installation) Section 123 (A-Pillar Molding And B-Pillar Trim Panel - Removal And Installation) Section 124 (D-Pillar Panel - Removal And Installation) Section 125 (Cant Rail Panel - Removal And Installation) Section 126 (Front Sill Trim Panel - Removal And Installation) Section 127 (Windshield - Removal And Installation) Section 128 (Control Module Relay Box (In Passenger Compartment) - Removal And Installation) Section 129 (Child Safety Seat And Center Head Restraint - Removal And Installation) Section 130 (Closing Velocity Module (CVM) - Removal And Installation) Section 131 (Collision Warning Camera - Removal And Installation) Section 132 (Outer And Middle Head Restraint Upholstery (Rear Seat) - Removal And Installation) Section 133 (Rain Sensor - Removal And Installation) Section 134 (Dynamic Stability And Traction Control (DSTC) / Brake Control Module - Test Drive Form) Section 135 (Driveline/Axles - Tightening Torque Specifications) Section 136 (Engine Mechanical - Tightening Torque Specifications) Section 137 (Suspension - Tightening Torque Specifications) Section 138 (Sill Edge - Removal And Installation) Section 139 (Power Steering Fluid Reservoir (B5244S4; B5244S7; 2005-2010) - Removal And Installation) Section 140 (STOPLAMP Switch - Removal And Installation) Section 141 (External Rear View Mirror - Removal And Installation) Section 142 (Wheel Alignment - Inspection And Adjustment) Section 143 (Steering Wheel - Position Adjustment) Section 144 (Back-Up Lamp Switch - Removal And Installation) Section 145 (Clutch System - Bleeding) Section 146 (Screwed Joint - Torque Tightening And Angle Tightening) Section 147 (Seat Belt TENSIONER, Passenger Air Bag Rotary Switch, & Seat Occupant Sensor - Removal, Installation, Cleaning, & Inspection) Section 148 (Occupant Classification Sensor (OCS) - Removal And Installation) Section 149 (Flanged Joint - Assembly)