Installing ABS hydraulic module
Remove the cover plugs from the brake pipes.
Position the ABS unit and finger-tighten the brake pipes.
Install the support and tighten the bolts. Tightening torque: 25 Nm.
Check the central rubber in the ABS unit which has to fit over the central mounting pin (A).
Position the ABS unit in the support and firmly push the unit over the central mounting pin until the unit is in its position.
Tighten the nuts. Tightening torque: 25 Nm.
Connect the connector and secure it with its locking device.
Mount the brake pipe brackets.
Tighten the brake pipes. Tightening torque: 14 Nm.
Position the windshield washer fluid hoses in the clips.
Position the coolant hose in the clips.
Cars with air-conditioning:
- Reinstall the front AC pipe support (only valid for turbo engines)NOTE: For cars with B4184SM engine the AC pipe attachments are not removed.
- Carefully push the AC pipe into its original routing
- Reinstall the low pressure AC pipe to the supports.
Cars with turbo engine:
- Reinstall the cover panels above the ABS unit and above the right headlamp.
Clean off spilled brake fluid with warm water and car shampoo.
Bleed the brake system. See Bleeding brake system .
Erase DTCs.
Carry out a test drive with a speed of at least 40 km/h for longer than 80 seconds.
Check for correct operation of the ABS system and whether the ABS warning light goes out.
Read out and check whether DTCs are stored.