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Transaxle Reassembly: Transaxle

  1. Install transaxle housing on stand. Install countershaft roller bearing and using an appropriate driver, the outer ring of the differential roller bearing. Install gearshift control rod in housing complete with spring, gaskets, cover and boot, and install control lever.
  2. Install differential assembly in housing. Install mainshaft and countershaft together into housing. Insert reverse idler shaft, with "O" ring, lock plate and nut. Install gasket between bellhousing and transmission case.
    NOTE: When assembling, make sure gear selector and engagement lever lower end is securely lodged in its seat on the control lever fixed to the rod.
  3. Install selector and engagement lever. Insert interlock plungers in their bores in case and then install shift rods, forks and dogs.
    NOTE: Make sure interlock pin stays in 3rd and 4th gear shift rod while it is being installed.
  4. Install transaxle case on bellhousing and install fastening nuts. Insert 3 detent balls and springs. Install spring retaining cover, and gasket. Install ball bearings on mainshaft and countershaft.
  5. Install 2 spring washers on mainshaft with their cupped side facing each other. Install retaining snap ring. Fit cover and gasket. Set differential bearings as specified in DIFFERENTIAL BEARING SETTING.
  6. Install clutch release fork and sliding sleeve. Install circlip on mainshaft. Fit axle shafts into differential and install boots. Tie up axle shafts to keep them from falling out.
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