LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2016 >> Malibu LS >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (LFV) - Repair Instructions >> Repair Instructions >> Fuel Feed Intermediate Pipe Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: High Pressure Fuel Feed Intermediate Pipe
    GM3982738Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The high pressure fuel feed intermediate pipe must not be reused, otherwise leakage may occur.

  1. Install a NEW fuel feed intermediate pipe (4) to the fuel injection fuel rail (1) and to the fuel injection pump (6).
  2. Hand tighten the fuel feed intermediate pipe fitting (2) to the fuel injection rail (1).
  3. Hand tighten the fuel feed intermediate pipe fitting (5) to the fuel injection pump (6).
  4. Tighten the fuel feed intermediate pipe fittings (2, 5) to 30 N.m (22 lb ft).
  5. CAUTION:

    Refer to Fastener Caution .

  6. Install the fuel feed intermediate pipe bracket bolt (3) and tighten to 10 N.m (89 lb in).
  7. Install Charge Air Cooler Outlet Air Tube Replacement 
  8. Install Intake Manifold Cover Replacement
  9. Connect Battery Negative Cable Disconnection and Connection (with KL9)Battery Negative Cable Disconnection and Connection (without KL9)
  10. NOTE:

    Ensure that all work at the engine is finished.

  11. Perform a fuel injection system leak test.
    1. Start the engine.
    2. Check the fuel system for leaks.