LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2016 >> Malibu Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L (LTG) - Repair Instructions >> Repair Instructions >> Fuel Tank Fuel Pump Module Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING:

Refer to Safety Glasses Warning .

  1. Remove Fuel Tank Replacement 
  2. Fig 1: Electrical Connector
    GM4230507Courtesy of GENERAL MOTORS COMPANY
  3. Disconnect Electrical Connector (1) at Fuel Tank Fuel Pump Module (2)
  4. Disconnect Fuel and EVAP Pipe (2) (Qty: 2) - Plastic Collar Quick Connect Fitting Service 
  5. Fig 2: Fuel Pump Lock Ring
    GM4230523Courtesy of GENERAL MOTORS COMPANY
  6. Remove Fuel Pump Lock Ring (1) - CH 45722  Fuel Sender Lock Ring Wrench
  7. Fig 3: Fuel Pump Vent Pipe
    GM4230539Courtesy of GENERAL MOTORS COMPANY
  8. Disconnect Fuel Pump Vent Pipe (1) - Plastic Collar Quick Connect Fitting Service 
  9. Fig 4: Fuel Tank Fuel Pump Module
    GM4230590Courtesy of GENERAL MOTORS COMPANY
  10. Remove Fuel Tank Fuel Pump Module (1)
  11. Remove O-Ring (2) and DISCARD