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Automatic Transmission (Service Information): Assembly

GC0122553Courtesy of CHRYSLER GROUP, LLC
CAUTION:

The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

NOTE:

If the transmission is being overhauled (clutch and/or seal replacement), the TCM/PCM Quick Learn procedure must be performed. Refer to MODULE, POWERTRAIN CONTROL (PCM), MODULE PROGRAMMING .

  1. Install both output bearing cups (2) using Installer (special tool #5050A, Installer, Bearing Cup) (1).
    GC0115927Courtesy of CHRYSLER GROUP, LLC
    1 - GASKET HOLES MUST LINE UP
    2 - LOW/REVERSE CLUTCH PISTON RETAINER GASKET
  2. Install low/reverse piston retainer gasket (2) Make sure gasket holes line up with case (1).
    GC0115926Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE CLUTCH PISTON RETAINER
    2 - GASKET
  3. Install low/reverse piston retainer (1).
    GC0115925Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE CLUTCH PISTON RETAINER
    2 - SCREWDRIVER
    3 - TORX-LOC SCREWS
  4. Install low/reverse piston retainer-to-case screws (3) and tighten to 5 N.m (45 in. lbs.).
    GC0115924Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE CLUTCH PISTON
    2 - BONDED SEAL
    3 - BONDED SEAL
    NOTE:

    The Low/Reverse Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

  5. Install low/reverse clutch piston (1).
    GC0115920Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE PISTON RETURN SPRING
    2 - PISTON
  6. Install low/reverse piston return spring (1).
    GC0115917Courtesy of CHRYSLER GROUP, LLC
    1 - DISC 6057
    2 - COMPRESSOR 5059-A
    3 - COMPRESSOR BAR 5058A-3
  7. Install Disk (special tool #6057, Disc, Spring Compressor) (1), Compressor (special tool #5059-A, Compressor, Spring) (2) and Compressor Bar (special tool #5058A-3, Screw, Forcing) (3).
    GC0115918Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE CLUTCH RETURN SPRING
    2 - SNAP RING (INSTALL AS SHOWN)
    3 - DISC 6057
    4 - COMPRESSOR 5059
    5 - COMPRESSOR BAR 5058-3
  8. Install low/reverse spring compressor into position.
    GC0115919Courtesy of CHRYSLER GROUP, LLC
    1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS (AS SHOWN)
    2 - SNAP RING PLIERS
    3 - DISC 6057
  9. Compress low/reverse piston and install snap ring (1).
    GC0115932Courtesy of CHRYSLER GROUP, LLC
    1 - ARBOR PRESS RAM
    2 - INSTALLER 6053
    3 - NEW BEARING CONE
    4 - REAR CARRIER ASSEMBLY
  10. Install rear carrier bearing cone (3) using Installer (special tool #6053, Installer, Bearing) (1).
    GC0122529Courtesy of CHRYSLER GROUP, LLC
  11. Install rear carrier assembly (1) to transmission case.
    GC0115933Courtesy of CHRYSLER GROUP, LLC
    1 - ARBOR PRESS RAM
    2 - HANDLE C-4171
    3 - INSTALLER 5052
    4 - OUTPUT GEAR
  12. Install output gear bearing cone using Installer (special tool #6758, Installer, Ball Joint) (3).
    GC0115934Courtesy of CHRYSLER GROUP, LLC
    1 - GEAR CHECKING PLATE L-4432
    2 - DIAL INDICATOR
    3 - SPECIAL SCREWS 6260
    4 - OUTPUT GEAR
  13. OUTPUT GEAR BEARING ADJUSTMENT: 
    1. With output gear removed, install a 4.50 mm (0.177 in.) gauging shim on the rear carrier assembly hub, using grease to hold the shim in place.
    2. Using Holder (special tool #6259, Holder), install output gear, bearing assembly and bolt. Tighten to 271 N.m (200 ft. lbs.).
    3. Measure bearing end play. Attach Gear Checking Plate (special tool #L-4432, Fixture) (1) to the gear.
    4. Push and pull the gear while rotating back and forth to ensure seating of bearing rollers.
    5. Using a dial indicator mounted to the transmission case, measure output gear end play.
    6. Refer to the output gear bearing shim chart below for the required shim to obtain proper bearing setting.
    7. Use Holder (special tool #6259, Holder) to remove the output gear retaining bolt and washer. To remove the output gear, use Gear Puller (special tool #L-4407A, Puller, Gear).
    8. Remove the gauging shim and install the proper shim determined by the chart. Use grease to hold the shim in place.
    OUTPUT GEAR BEARING SHIM CHART

    End Play Shim Needed Part Number
    0.05mm (0.002 in.) 4.42mm (0.174 in.) 4412830AB
    0.08mm (0.003 in.) 4.38mm (0.172 in.) 4412829AB
    0.10mm (0.004 in.) 4.38mm (0.172 in.) 4412829AB
    0.13mm (0.005 in.) 4.34mm (0.171 in.) 4412828AB
    0.15mm (0.006 in.) 4.30mm (0.169 in.) 4412827AB
    0.18mm (0.007 in.) 4.30mm (0.169 in.) 4412827AB
    0.20mm (0.008 in.) 4.26mm (0.168 in.) 4412826AB
    0.23mm (0.009 in.) 4.22mm (0.166 in.) 4412825AB
    0.25mm (0.010 in.) 4.22mm (0.166 in.) 4412825AB
    0.28mm (0.011 in.) 4.18mm (0.165 in.) 4412824AB
    0.30mm (0.012 in.) 4.14mm (0.163 in.) 4412823AB
    0.33mm (0.013 in.) 4.14mm (0.163 in.) 4412823AB
    0.36mm (0.014 in.) 4.10mm (0.161 in.) 4412822AB
    0.38mm (0.015 in.) 4.10mm (0.161 in.) 4412822AB
    0.41mm (0.016 in.) 4.06mm (0.160 in.) 4412821AB
    0.43mm (0.017 in.) 4.02mm (0.158 in.) 4412820AB
    0.46mm (0.018 in.) 4.02mm (0.158 in.) 4412820AB
    0.48mm (0.019 in.) 3.98mm (0.157 in.) 4412819AB
    0.51mm (0.020 in.) 3.94mm (0.155 in.) 4412818AB
    0.53mm (0.021 in.) 3.94mm (0.155 in.) 4412818AB
    0.56mm (0.022 in.) 3.90mm (0.154 in.) 4412817AB
    0.58mm (0.023 in.) 3.90mm (0.154 in.) 4412817AB
    0.61mm (0.024 in.) 3.86mm (0.152 in.) 4412816AB
    0.64mm (0.025 in.) 3.82mm (0.150 in.) 4412815AB
    0.66mm (0.026 in.) 3.82mm (0.150 in.) 4412815AB
    0.69mm (0.027 in.) 3.78mm (0.149 in.) 4412814AB
    0.71mm (0.028 in.) 3.74mm (0.147 in.) 4412813AB
    0.74mm (0.029 in.) 3.74mm (0.147 in.) 4412813AB
    0.76mm (0.030 in.) 3.70mm (0.146 in.) 4412812AB
    0.79mm (0.031 in.) 3.66mm (0.144 in.) 4412811AB
    0.81mm (0.032 in.) 3.66mm (0.144 in.) 4412811AB
    0.84mm (0.033 in.) 3.62mm (0.143 in.) 4412810AB
    0.86mm (0.034 in.) 3.62mm (0.143 in.) 4412810AB
    0.89mm (0.035 in.) 3.58mm (0.141) 4412809AB
    0.91mm (0.036in.) 3.54mm (0.139 in.) 4412808AB
    0.94mm (0.037 in.) 3.54mm (0.139 in.) 4412808AB
    0.97mm (0.038 in.) 3.50mm (0.138 in.) 4412807AB
    GC0147209Courtesy of CHRYSLER GROUP, LLC
    1 - WRENCHES
    2 - INSTALLER 6261 WITH STUD
    3 - OUTPUT GEAR
  14. Install the output transfer gear (3) and bearing assembly using Installer (special tool #6261, Installer, Gear) (2).
    GC0122554Courtesy of CHRYSLER GROUP, LLC
  15. Install NEW output transfer gear retaining bolt and washer.
  16. Install Holder (special tool #9739, Holder, Gear) (1) onto the output transfer gear (2).
  17. Tighten output transfer gear retaining bolt to 271 N.m (200 ft. lbs.).
    GC0122555Courtesy of CHRYSLER GROUP, LLC
  18. Using an inch pound torque wrench, check output shaft turning torque. Output shaft turning torque should be within 0.4-1.0 N.m (3-8 in. lbs).  If the turning torque is too high, install a 0.04 mm (0.0016 in.) thicker shim. If the turning torque is too low, install a 0.04 mm (0.0016 in.) thinner shim. Repeat until the proper turning torque of 0.4-1.0 N.m (3-8 in. lbs). is obtained.
    GC0115894Courtesy of CHRYSLER GROUP, LLC
    1 - CLUTCH PLATES (5)
    2 - CLUTCH DISCS (5)
  19. Install low/reverse clutch pack (1, 2). Leave uppermost disc out until snap ring is installed.
    GC0122556Courtesy of CHRYSLER GROUP, LLC
  20. Use as a reference while installing the flat snap ring.
    GC0115893Courtesy of CHRYSLER GROUP, LLC
    1 - SCREWDRIVER
    2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
    3 - DO NOT SCRATCH CLUTCH PLATE
  21. Install low/reverse reaction plate flat snap ring (2), insure you do not scratch clutch plate (3).
    GC0115892Courtesy of CHRYSLER GROUP, LLC
    1 - ONE DISC FROM LOW/REVERSE CLUTCH
  22. Install remaining low/reverse clutch disc (1).
    GC0115891Courtesy of CHRYSLER GROUP, LLC
    1 - LOW/REVERSE REACTION PLATE (BEVEL SIDE UP)
  23. Install low/reverse reaction plate (1).
    GC0147172Courtesy of CHRYSLER GROUP, LLC
  24. Ensure that the plate is installed with the bevel / lug side up.
    GC0122556Courtesy of CHRYSLER GROUP, LLC
  25. Use as a reference while installing tapered snap ring.
    GC0115946Courtesy of CHRYSLER GROUP, LLC
    1 - SCREWDRIVER
    2 - TAPERED SNAP RING (INSTALL AS SHOWN)
  26. Install tapered snap ring (with tapered side up) (2).
    GC0115947Courtesy of CHRYSLER GROUP, LLC
    1 - DIAL INDICATOR
    2 - DIAL INDICATOR TIP TOOL 6268
    3 - HOOK TOOL
  27. Set up dial indicator (1) to measure low/reverse clutch clearance. Press down on clutch pack with finger and zero dial indicator. Low/Reverse clutch pack clearance is 0.89-1.47 mm (0.035-0.058 in.)  . Set up indicator and record measurement in four places. Take average of readings and select the proper low/reverse reaction plate to achieve specifications.
    LOW/REVERSE REACTION PLATE CHART

    PART NUMBER THICKNESS
    05078829AA 5.88 mm (0.232 in.)
    05078830AA 6.14 mm (0.242 in.)
    05078831AA 6.40 mm (0.252 in.)
    05078832AA 6.66 mm (0.262 in.)
    05078833AA 6.92 mm (0.273 in.)
    GC0115889Courtesy of CHRYSLER GROUP, LLC
    1 - CLUTCH PLATE (4)
    2 - CLUTCH DISC (4)
  28. Install 2/4 clutch pack (1, 2).
    GC0115948Courtesy of CHRYSLER GROUP, LLC
    1 - NOTE POSITION
    2 - RETURN SPRING
    3 - 2/4 CLUTCH RETAINER
    NOTE:

    The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

  29. Orient 2/4 clutch return spring to retainer (3).
    GC0115887Courtesy of CHRYSLER GROUP, LLC
    1 - 2/4 CLUTCH RETAINER
    2 - 2/4 CLUTCH RETURN SPRING
  30. Install 2/4 clutch retainer to transmission (1, 2).
    GC0115886Courtesy of CHRYSLER GROUP, LLC
    1 - COMPRESSING TOOL 5058A
    2 - SCREWDRIVER
    3 - SNAP RING
    4 - 2/4 CLUTCH RETAINER
  31. Using Compressing Tool (special tool #5058A, Compressor, Spring) (1), compress 2/4 clutch return spring just enough to install snap ring (3).
  32. Install snap ring.
    GC0115949Courtesy of CHRYSLER GROUP, LLC
    1 - DIAL INDICATOR
    2 - HOOK TOOL
    3 - DIAL INDICATOR TIP 6268
  33. Set up dial indicator (1) and measure 2/4 clutch clearance. Press down on clutch pack with finger and zero dial indicator. 2/4 clutch pack clearance is 0.76-2.64 mm (0.030-0.104 in.).  Set up indicator and record measurement in four places. Take average of readings. If clearance is outside this range, the clutch is assembled improperly. There is no adjustment for 2/4 clutch clearance. 
    GC0081352Courtesy of CHRYSLER GROUP, LLC
    1 - #7 NEEDLE BEARING
    2 - REAR SUN GEAR
    NOTE:

    The number seven needle (1) bearing has three anti-reversal tabs and is common with the number five position. The orientation should allow the bearing to seat flat against the rear sun gear. A small amount of petrolatum can be used to hold the bearing to the rear sun gear (2).

    GC0115885Courtesy of CHRYSLER GROUP, LLC
    1 - #7 NEEDLE BEARING
    2 - REAR SUN GEAR
  34. Install rear sun gear (2) and number seven needle bearing (1).
    GC0115884Courtesy of CHRYSLER GROUP, LLC
    1 - #6 NEEDLE BEARING
    2 - FRONT CARRIER AND REAR ANNULUS ASSEMBLY (TWIST AND PULL OR PUSH TO REMOVE OR INSTALL).
  35. Install front carrier/rear annulus assembly (2) and number six needle bearing (1).
    GC0081351Courtesy of CHRYSLER GROUP, LLC
    1 - FRONT SUN GEAR ASSEMBLY
    2 - #4 THRUST WASHER (FOUR TABS)
  36. Install front sun gear assembly (1) and number four thrust washer (2).
    GC0115883Courtesy of CHRYSLER GROUP, LLC
    1 - OVERDRIVE SHAFT ASSEMBLY
    2 - #4 THRUST PLATE (SELECT)
    3 - 3 DABS OF PETROLATUM FOR RETENTION
  37. Select the thinnest number four thrust plate thickness (2) and install to input clutch assembly. Use petrolatum to retain (3).
    GC0122557Courtesy of CHRYSLER GROUP, LLC
  38. Install input clutch assembly into position and verify that it is completely seated by viewing through input speed sensor hole (3). If view through input speed sensor hole is not as shown in the view, the input clutch assembly (2) is not seated properly.
    GC0081353Courtesy of CHRYSLER GROUP, LLC
    1 - OIL PUMP ASSEMBLY
    2 - O-RING
  39. Remove oil pump O-ring (2). Be sure to reinstall oil pump O-ring after selecting the proper number four thrust plate. 
  40. Install pump and gasket to transmission. Install and torque bolts.
    GC0081354Courtesy of CHRYSLER GROUP, LLC
    1 - END PLAY SOCKET SET 8266A
    2 - DIAL INDICATOR C-3339A
     
  41. Set up input shaft for measurement with Indicator Set (special tool #C-3339A, Set, Dial Indicator) (3) and End Play Set (special tool #8266B, End Play Socket Set) (1, 2).
  42. Measure the input shaft end play with the transmission in the vertical position. Input shaft end play must be within 0.13-0.64 mm (0.005 to 0.025 in.)  For example, if end play reading is 0.055 in. select number four Thrust Plate which is 0.071-0.074 in. thick. This should provide an input shaft end play reading of 0.020 in. which is within specifications.
  43. Refer to the number four thrust plate chart to select the proper number four thrust plate. Refer to NO. 4 THRUST PLATE CHART .
    NO. 4 THRUST PLATE CHART

    PART NUMBER THICKNESS
    4431665AB 1.60mm (0.063 in.)
    3836237AB 1.73mm (0.068 in.)
    4431666AB 1.80mm (0.071 in.)
    3836238AB 1.96mm (0.077 in.)
    4431667AB 2.03mm (0.080 in.)
    3836239AB 2.16mm (0.085 in.)
    4431668AB 2.24mm (0.088 in.)
    3836240AB 2.39mm (0.094 in.)
    4431669AB 2.46mm (0.097 in.)
    3836241AB 2.62mm (0.103 in.)
    4446670AB 2.67mm (0.105 in.)
    4446671AB 2.90mm (0.114 in.)
    GC0115882Courtesy of CHRYSLER GROUP, LLC
    1 - INPUT CLUTCH ASSEMBLY
    2 - #4 THRUST WASHER
  44. Install input clutch assembly (1).
    GC0115881Courtesy of CHRYSLER GROUP, LLC
    1 - #1 CAGED NEEDLE BEARING
    2 - NOTE: TANGED SIDE OUT
  45. Install number one caged needle bearing (1) note: tanged side out (2).
    CAUTION:

    The cooler bypass valve must be replaced if transaxle failure has occurred. Do not attempt to reuse or clean old valve.

    GC0122520Courtesy of CHRYSLER GROUP, LLC
  46. Install cooler bypass valve (1) with O-ring end towards rear of case.
    GC0122519Courtesy of CHRYSLER GROUP, LLC
  47. Install oil pump gasket (1).
    GC0122516Courtesy of CHRYSLER GROUP, LLC
  48. Install oil pump (2).
  49. Install oil pump-to-case bolts (1) and tighten 30 N.m (265 in. lbs.).
    GC0115937Courtesy of CHRYSLER GROUP, LLC
    1 - STIRRUP
    2 - OUTPUT GEAR RETAINING BOLT
  50. Install output gear stirrup (1) with serrated side out.
    GC0115908Courtesy of CHRYSLER GROUP, LLC
    1 - RETAINING STRAP
    2 - STIRRUP
    3 - RETAINING STRAP BOLTS
  51. Install retaining strap (1).
  52. Install strap bolts (3) but do not tighten at this time.
    GC0115938Courtesy of CHRYSLER GROUP, LLC
    1 - RETAINING STRAP
    2 - STIRRUP
  53. Rotate stirrup (2) clockwise against flats of retaining bolt.
    GC0115939Courtesy of CHRYSLER GROUP, LLC
    1 - RETAINING STRAP
    2 - STIRRUP
  54. Tighten stirrup strap bolts to 23 N.m (200 in. lbs.).
    GC0115940Courtesy of CHRYSLER GROUP, LLC
    1 - RETAINING STRAP TABS
    2 - RETAINING STRAP
    3 - STIRRUP
  55. Bend tabs (1) on strap up against flats of bolts.
    GC0122545Courtesy of CHRYSLER GROUP, LLC
  56. Install the differential, bearing cups, shim, seals and oil slinger into case.
    GC0122544Courtesy of CHRYSLER GROUP, LLC
  57. Install the differential cover.
    GC0122543Courtesy of CHRYSLER GROUP, LLC
  58. Install the differential cover bolts (1) and tighten to 61 N.m (45 ft. lbs.).
    GC0122542Courtesy of CHRYSLER GROUP, LLC
  59. Install the differential output bearing cover (2).
  60. Install the differential output bearing cover bolts (1) and tighten to 12 N.m (105 in. lbs.).
    GC0122558Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Remote pinion gear must NOT  be installed while checking turning torque.

  61. Using the Turning Torque Tool (special tool #9735, Fixture, Torque Turning) (1) and an inch pound torque wrench (2) check the differential turning torque, it should be 1.0-2.5 N.m (10 to 22 in-lbs drag). If turning torque is more than 2.5 N.m (22 in-lbs drag) decrease shim size behind the end cover and recheck. If turning torque is less than 1.0 N.m (10 in-lbs drag) increase shim size.
  62. After proper turning torque is achieved for the differential remove the differential from the case and set aside keeping the correct shim with the differential.
    GC0122539Courtesy of CHRYSLER GROUP, LLC
  63. Install the remote pinion bearing cup in the case (small cup) using Installer (special tool #9730, Installer, Bearing Cup) and Handle (special tool #C-4171, Driver Handle, Universal).
  64. Install the remote pinion bearing cup in the cover using Installer (special tool #9729, Installer, Bearing Cup) and Handle (special tool #C-4171, Driver Handle, Universal).
  65. Install the remote pinion (2) into the transmission case.
    GC0122538Courtesy of CHRYSLER GROUP, LLC
  66. Install the remote pinion cover (2) into transmission case.
    GC0122537Courtesy of CHRYSLER GROUP, LLC
  67. Install the bolts (1) at the remote pinion cover (2) and tighten to 16 N.m (140 in. lbs.).
    GC0122559Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Differential assembly must not be installed when checking for pinion drag torque.

  68. Check turning torque using Differential Bearing Torque Tool (special tool #C-4995A, Tool, Differential Bearing Torque) (2) and an inch pound torque wrench (1). Turning torque for the remote pinion gear should be 0.2-1.0 N.m (2 to 8 in-lbs drag). If more than 1.0 N.m (8 in-lbs drag) decrease shim size under the remote pinion bearing cover cup. If turning torque is less than 0.2 N.m (2 in-lbs drag) increase the shim size under the remote pinion bearing cover cup.
    GC0122534Courtesy of CHRYSLER GROUP, LLC
  69. Install Holder (special tool #9908, Adapter, Puller) (2) onto the compounder bearing retainer to help in installation.
  70. Install the compounder bearing retainer into the transmission case.
    GC0122533Courtesy of CHRYSLER GROUP, LLC
  71. Remove Holder (special tool #9908, Adapter, Puller) from the compounder bearing retainer.
  72. Install all the bolts at the compounder bearing retainer and tighten to 12 N.m (105 in. lbs.).
    GC0122532Courtesy of CHRYSLER GROUP, LLC
  73. Install snap ring (1) at top of the compounder bearing retainer.
    GC0122560Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Insure End Play Tool (special tool #9951, Tool, Compounder Shim) is not binding in support plate that is bolted to the case.

    NOTE:

    Always use original shim to determine end play.

  74. Remove plug at case (3).
  75. Install compounder End Play Tool (special tool #9951, Tool, Compounder Shim) (2) through the hole in the front case.
  76. Install Dial Indicator (special tool #C-3339A, Set, Dial Indicator) (1) onto End Play Tool (special tool #9951, Tool, Compounder Shim).
  77. Use moderate downward pressure on End Play Tool (special tool #9951, Tool, Compounder Shim) and zero Dial Indicator (special tool #C-3339A, Set, Dial Indicator).
  78. Use moderate upward pressure on End Play Tool (special tool #9951, Tool, Compounder Shim) and take reading from Dial Indicator (special tool #C-3339A, Set, Dial Indicator).
  79. Remove End Play Tool (special tool #9951, Tool, Compounder Shim) and zero Dial Indicator (special tool #C-3339A, Set, Dial Indicator).
  80. Adjust shim thickness in the underdrive unit to 0.010 to 0.020".
  81. Install the correct (select) helical shim and assemble the underdrive compounder and retest. Refer to ASSEMBLY, UNDERDRIVE COMPOUNDER, ASSEMBLY .
  82. Using Mopar lock AND seal adhesive install plug back into case and tighten to 24 N.m (18 ft. lbs.).
    GC0115933Courtesy of CHRYSLER GROUP, LLC
    1 - ARBOR PRESS RAM
    2 - HANDLE C-4171
    3 - INSTALLER 5052
    4 - OUTPUT GEAR
  83. Install the transfer gear (underdrive compounder side) cone using Installer (special tool #6756, Receiver, Ball Joint) (3).
    GC0122561Courtesy of CHRYSLER GROUP, LLC
  84. Install Holder (special tool #9739, Holder, Gear) (1) onto the transfer gear (underdrive compounder side) (2).
  85. Install a new  transfer gear (underdrive compounder side) nut and tighten to 271 N.m (200 ft. lbs.).
  86. Use Staking Tool (special tool #9721, Staking Tool) and stake the new nut.
    GC0122545Courtesy of CHRYSLER GROUP, LLC
  87. Install the differential, bearing cups, shim and oil slinger into case.
    GC0122544Courtesy of CHRYSLER GROUP, LLC
  88. Use a bead of MOPAR® ATF RTV (MS-GF41).
  89. Install the differential cover.
    GC0122543Courtesy of CHRYSLER GROUP, LLC
  90. Install the differential cover bolts (1) and tighten to 61 N.m (45 ft. lbs.).
    GC0122542Courtesy of CHRYSLER GROUP, LLC
  91. Use a bead of MOPAR® ATF RTV (MS-GF41).
  92. Install the differential output bearing cover (2) and tighten bolts to 12 N.m (105 in. lbs.).
  93. Install differential oil seals into the case using installer MD998334-01.
    GC0122523Courtesy of CHRYSLER GROUP, LLC
  94. Install the oil scavenger (2).
    GC0122522Courtesy of CHRYSLER GROUP, LLC
  95. Install the transfer gear cover (1), use a bead of MOPAR® ATF RTV (MS-GF41).
  96. Install transfer gear cover-to-case bolts (2) and tighten to 12 N.m (105 in. lbs.).
    GC0122548Courtesy of CHRYSLER GROUP, LLC
  97. Install the park pawl tube (1) into case (2) making sure guide pin aligns with hole in case.
    GC0122547Courtesy of CHRYSLER GROUP, LLC
  98. Install the snap ring (1) for the park pawl tube.
    GC0122552Courtesy of CHRYSLER GROUP, LLC
  99. Install the park pawl (1) and the park pawl spring (2).
    GC0122551Courtesy of CHRYSLER GROUP, LLC
  100. Install the park pawl shaft (1).
    GC0122549Courtesy of CHRYSLER GROUP, LLC
  101. Install the park pawl shaft and park pawl pipe plug tighten to 27 N.m (20 ft. lbs.).
    GC0122546Courtesy of CHRYSLER GROUP, LLC
  102. Install the set screw (1) for the park pawl shaft and tighten to 1 N.m (10 in. lbs.).
  103. Install the manual lever, TRS and seal. Refer to SENSOR, TRANSMISSION RANGE, INSTALLATION .
    GC0122515Courtesy of CHRYSLER GROUP, LLC
    1 - UD ACCUMULATOR
    5 - LC ACCUMULATOR
    2 - 2/4 ACCUMULATOR
    6 - DC ACCUMULATOR
    3 - LR ACCUMULATOR
    7 - OD ACCUMULATOR
    4 - 2/4 CLUTCH OIL SUPPLY SEAL
     
  104. Install all six accumulators (1, 2, 3, 5, 6 and 7) into case along with the accumulator return springs.
  105. Install a new  2/4 clutch oil supply seal (4) into the case.
    GC0122514Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Install transmission oil on the oil transfer tubes O-rings.

  106. Install the oil transfer tubes (2) into the case/compounder.
    GC0122513Courtesy of CHRYSLER GROUP, LLC
  107. Install valve body (1) onto the oil transfer tubes and manual valve (3) at the rooster comb.
    GC0122512Courtesy of CHRYSLER GROUP, LLC
  108. Install the valve body bolts (1) and tighten to 7 N.m (50 in. lbs.).
    GC0122511Courtesy of CHRYSLER GROUP, LLC
  109. Install the detent spring (2).
  110. Install the bolt (3) holding the detent spring and tighten to 7 N.m (50 in. lbs.).
  111. Install the electrical connector (1) at the range sensor (4).
    GC0122509Courtesy of CHRYSLER GROUP, LLC
  112. Install the valve body oil pan, use a bead of MOPAR® ATF RTV (MS-GF41).
  113. Install the valve body oil pan bolts and tighten to 12 N.m (105 in. lbs.).
    GC0122506Courtesy of CHRYSLER GROUP, LLC
  114. Install the fluid filter seal (1) at the case.
    GC0122505Courtesy of CHRYSLER GROUP, LLC
  115. Install the fluid filter (2).
  116. Install the fluid filter mounting nuts and tighten to 5 N.m (40 in. lbs.).
    GC0122504Courtesy of CHRYSLER GROUP, LLC
  117. Install the fluid filter oil pan, use a bead of MOPAR® ATF RTV (MS-GF41).
  118. Install the fluid filter oil pan bolts and tighten to 12 N.m (105 in. lbs.).
    GC0122507Courtesy of CHRYSLER GROUP, LLC
  119. If equipped install the Front Sound Dampener Cover (2) and the fasteners (1).
    GC0122503Courtesy of CHRYSLER GROUP, LLC
  120. Install the speed sensors (1, 2 and 3) and tighten bolts to 12 N.m (105 in. lbs.).
    GC0122508Courtesy of CHRYSLER GROUP, LLC
  121. If equipped install the Top Sound Dampener Cover (1).
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