Transfer Case

WARNING: This page is about a different car, the 2018 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations, refer to OEM COLOR CODING .

All vehicles

Install a new compression seal.

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Install the PTU.

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Install the new top PTU bolts.
Torque

: 59 lb.ft (80 Nm)

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Install the new bottom PTU bolts.
Torque

: 59 lb.ft (80 Nm)

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Check the PTU fluid level. REFER to: Transfer Case Fluid Level Check .
2.0L EcoBoost (177kW/240PS) - MI4
Install the PTU support bracket and the support bracket bolts.
Torque:

1: 18 lb.ft (25 Nm)

2: 46 lb.ft (63 Nm)

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1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
NOTE: 2.0L shown in illustration. 1.5L and 1.6L similar.

Install the PTU support bracket and the support bracket bolts.

Torque

:: 18 lb.ft (25 Nm)

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All vehicles
Connect the PTU vent hose.

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Install the PTU heat shield and heat shield bolts.
Torque

: 97 lb.in (11 Nm)

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Install the RH halfshaft. REFER to: Front Halfshaft RH .
2.0L EcoBoost (177kW/240PS) - MI4
Install the catalytic converter. REFER to: Catalytic Converter .
Install the CAC tube.
Torque:

1: 44 lb.in (5 Nm)

2: 97 lb.in (11 Nm)

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Install the rear driveshaft. REFER to: Rear Driveshaft .
1.6L EcoBoost (132kW/180PS) - Sigma
Install the CAC tube.
Torque

: 44 lb.in (5 Nm)

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1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
Align the index-mark on driveshaft to the PTU pinion flange.

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Install the new driveshaft-to-pinion flange bolts.
Torque

: 26 lb.ft (35 Nm)

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All vehicles

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