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Assembly (1)

  1. As shown in the figure, use a drift [commercial service tool: 22mm (0.87in)dia.] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seals.
    • Do not reuse manual shaft oil seals.
    Fig 1: Identifying Commercial Tool
    G02363122Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.
    1. : 7.9 N.m (0.81 kg-m, 70 in-lb) 
    Fig 2: Installing Detent Spring And Spacer In Transmission Case
    G02363123Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Installing Manual Shaft To Transmission Case
    G02363124Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Installing Parking Rod To Manual Plate
    G02363125Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Installing Manual Plate
    G02363126Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2+/-0.5 mm (0.08+/-0.020in) over the manual plate.
      • Do not reuse retaining pin.
    Fig 6: Installing Retaining Pin Into Manual Plate
    G02363127Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION:
      • Drive retaining pin to 5+/-1 mm (0.20+/-0.04 in) over the transmission case.
      • Do not reuse retaining pin.
    Fig 7: Installing Retaining Pin Into Transmission Case
    G02363128Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install O-rings to servo assembly.
    CAUTION:
    • Do not reuse O-rings.
    • Apply petroleum jelly to O-rings.
    Fig 8: Installing O-Rings To Servo Assembly
    G02363129Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install return spring to servo assembly.
    Fig 9: Installing Return Spring To Servo Assembly
    G02363130Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Installing Servo Assembly In Transmission Case
    G02363131Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using snap ring pliers, install snap ring to transmission case.
    Fig 11: Installing Snap Ring To Transmission Case
    G02363132Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings.
    • Apply ATF to D-rings.
    Fig 12: Installing D-Rings In Reverse Brake Piston
    G02363133Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Installing Reverse Brake Piston In Transmission Case
    G02363134Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 14: Applying Petroleum Jelly To Needle Bearing
    G02363135Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 15: Installing Seal Rings To Drum Support
    G02363136Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Installing Spring Retainer
    G02363137Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 17: Setting SST On Spring Retainer
    G02363138Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake drive plates, driven plates and dish plate in transmission case.
    CAUTION: Take care with order of plates.
    Fig 18: Installing Reverse Brake Drive Plates
    G02363139Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 19: Assembling N-Spring
    G02363140Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 20: Installing Snap Ring In Transmission Case
    G02363141Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    1. Specified clearance "A": 
      1. Standard: 0.7 - 1.1mm (0.028 - 0.043 in) 
    2. Retaining plate: 
      1. Refer to "REVERSE BRAKE ".
    Fig 21: Measuring Clearance Between Retaining Plate And Snap Ring
    G02363142Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 22: Installing Needle Bearing To Transmission Case
    G02363143Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install revolution sensor to transmission case.
    CAUTION:
    • Do not subject it to impact by dropping or hitting it.
    • Do not disassemble.
    • Do not allow metal filings, etc., to get on the sensor's front edge magnetic area.
    • Do not place in an area affected by magnetism.
    1. : 5.8 N.m (0.59 kg-m, 51 in-lb) 
    Fig 23: Installing Revolution Sensor To Transmission Case
    G02363144Courtesy of NISSAN MOTOR CO., U.S.A.
  25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models) until it is flush.
    CAUTION:
    • Apply ATF to rear oil seal.
    • Do not reuse rear oil seal.
    Fig 24: Applying ATF To Rear Oil Seal
    G02363145Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring to parking pawl.
    Fig 25: Installing Return Spring To Parking Pawl
    G02363146Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (AWD models).
    Fig 26: Installing Parking Pawl
    G02363147Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension (2WD models) or adapter case (AWD models).
    Fig 27: Installing Parking Actuator Support To Rear Extension
    G02363148Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install needle bearing to rear extension (2WD models) or adapter case (AWD models).
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 28: Installing Needle Bearing To Rear Extension
    G02363149Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 29: Installing Seal Rings To Output Shaft
    G02363150Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 30: Installing Parking Gear To Output Shaft
    G02363151Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 31: Installing Output Shaft In Transmission Case
    G02363152Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race to output shaft.
    Fig 32: Installing Bearing Race To Output Shaft
    G02363153Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
    1. 2WD models 
      1. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.
        CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
        Fig 33: Installing Rear Extension Assembly
        G02363154Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install rear extension assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 34: Installing Rear Extension Assembly
        G02363155Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Tighten rear extension assembly mounting bolts to specified torque.
        CAUTION: Do not reuse self-sealing bolt.
        1. Rear extension assembly mounting bolt: 
          1. : 52 N.m (5.3 kg-m, 38 ft-lb) 
        2. Self-sealing bolt: 
          1. : 61 N.m (6.2 kg-m, 45 ft-lb) 
      Fig 35: Tightening Rear Extension Assembly Mounting Bolts
      G02363156Courtesy of NISSAN MOTOR CO., U.S.A.
    2. AWD models 
      1. Install gasket onto transmission case.
        CAUTION:
        • Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
        • Do not reuse gasket.
        Fig 36: Installing Gasket Onto Transmission Case
        G02363157Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Install adapter case assembly to transmission case.
        CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
        Fig 37: Installing Adapter Case Assembly To Transmission Case
        G02363158Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Tighten adapter case assembly mounting bolts to specified torque. (With bracket.)
        CAUTION: Do not reuse self-sealing bolt.
        1. Adapter case assembly mounting bolt: 
          1. : 52 N.m (5.3 kg-m, 38 ft-lb) 
        2. Self-sealing bolt: 
          1. : 61 N.m (6.2 kg-m, 45 ft-lb) 
    Fig 38: Tightening Adapter Case Assembly Mounting Bolts
    G02363159Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install needle bearing in drum support.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 39: Installing Needle Bearing In Drum Support
    G02363160Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 40: Installing Direct Clutch Assembly In Reverse Brake
    G02363161Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install high and low reverse clutch assembly in direct clutch.
    Fig 41: Installing High And Low Reverse Clutch Assembly In Direct Clutch
    G02363162Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Using a flat-bladed screwdriver, align drive plate.
    Fig 42: Aligning Drive Plate Using Flat-Bladed Screwdriver
    G02363163Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 43: Installing High And Low Reverse Clutch Hub
    G02363164Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.
    Fig 44: Checking Portion Of High And Low Reverse Clutch Drum
    G02363165Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 45: Installing Needle Bearing In Rear Carrier Assembly
    G02363166Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 46: Installing Bearing Race In Rear Carrier Assembly
    G02363167Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install rear carrier assembly in direct clutch drum.
    Fig 47: Installing Rear Carrier Assembly In Direct Clutch Drum
    G02363168Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 48: Installing Needle Bearing To Mid Carrier Assembly
    G02363169Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 49: Installing Needle Bearing To Mid Carrier Assembly
    G02363170Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install mid carrier assembly in rear carrier assembly.
    Fig 50: Installing Carrier Assembly In Rear Carrier Assembly
    G02363171Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 51: Installing Front Carrier Assembly
    G02363172Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 52: Installing Seal Rings In Input Clutch Assembly
    G02363173Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 53: Installing Band Servo Anchor End Pin
    G02363174Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 54: Installing Brake Band In Transmission Case
    G02363175Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install front sun gear to front carrier assembly.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.
    Fig 55: Installing Front Sun Gear To Front Carrier Assembly
    G02363176Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install needle bearing to front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 56: Installing Needle Bearing To Front Sun Gear
    G02363177Courtesy of NISSAN MOTOR CO., U.S.A.
  52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 57: Adjusting Brake Band Tilting Using Clips
    G02363178Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.
      1. : 5.0 N.m (0.51 kg-m, 44 in-lb) 
    3. Back of band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque.
      1. : 46 N.m (4.7 kg-m, 34 ft-lb) 
    Fig 58: Adjusting Brake Band
    G02363179Courtesy of NISSAN MOTOR CO., U.S.A.
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