- Install O-ring to oil pump assembly.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
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- Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.
- Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump bearing.
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- Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to
"RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
".) to oil pump assembly as shown in illustration.
CAUTION:
Completely remove all moisture, oil and old sealant, etc. From the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.
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- Tighten oil pump mounting bolts to specified torque.
CAUTION:
Apply ATF to oil pump bushing.
- : 48 N.m (4.9 kg-m, 35 ft-lb)
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- Install O-ring to input clutch assembly.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
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- Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
- Converter housing mounting bolt:
- : 52 N.m (5.3 kg-m, 38 ft-lb)
- Self-sealing bolt:
- : 61 N.m (6.2 kg-m, 45 ft-lb)
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- Make sure that brake band does not close turbine revolution sensor hole.
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- Install control valve with TCM.
- Connect TCM connector and park/neutral position switch connector.
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- Install A/T assembly harness connector from control valve with TCM.
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- Connect TCM connectors.
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- Install O-ring to A/T assembly harness connector.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
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- Install A/T fluid temperature sensor 2 to bracket.
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- Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
- : 7.9 N.m (0.81 kg-m, 70 in-lb)
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- Install control valve with TCM in transmission case.
CAUTION:
- Make sure that turbine revolution sensor securely installs turbine revolution sensor hole.
- Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
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- Assemble it so that manual valve cutout is engaged with manual plate projection.
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- Install bolts A, B and C to control valve with TCM.
BOLT SPECIFICATION
| Bolt symbol |
Length mm (in) |
Number of bolts |
| A |
42 (1.65) |
5 |
| B |
55 (2.17) |
6 |
| C |
40 (1.57) |
1 |
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- Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 --> 2 --> 3), and then tighten other bolts.
- : 7.9 N.m (0.81 kg-m, 70 in-lb)
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- Connect A/T fluid temperature sensor 2 connector.
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- Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
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- Connect revolution sensor connector.
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- Securely fasten revolution sensor 2 harness with terminal clips.
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- Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
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- Install snap ring to A/T assembly harness connector.
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- Install magnets in oil pan.
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- Install oil pan to transmission case.
- Install oil pan gasket to transmission case.
CAUTION:
- Do not reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
- Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
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- Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
- : 7.9 N.m (0.81 kg-m, 70 in-lb)
- Install drain plug to oil pan.
CAUTION:
Do not reuse drain plug gasket.
- : 34 N.m (3.5 kg-m, 25 ft-lb)
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- Install torque converter.
- Pour ATF into torque converter.
- Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of fluid is required for a new torque converter.
- When reusing old torque converter, add the same amount of fluid as was drained.
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- Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
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- Measure distance "A" to check that torque converter is in proper position.
- Distance "A"
- VQ35DE models: 25.0 mm (0.98 in) or more
- VK45DE models: 22.0 mm (0.87 in) or more
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