Diagnostic Procedure
- CHECK GROUND CONNECTIONS
- Turn ignition switch OFF.
- Loosen and retighten three ground screws on the body.
Refer to "GROUND INSPECTION ".
OK or NG
- OK: GO TO 2.
- NG: Repair or replace ground connections.
- CHECK FPCM POWER SUPPLY CIRCUIT
- Disconnect fuel pump control module (FPCM) harness connector.
- Turn ignition switch ON.
- Check voltage between FPCM terminal 2 and ground with CONSULT-II or tester.
- Voltage: Battery voltage
OK or NG
- OK: GO TO 4.
- NG: GO TO 3.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors M141, B211
- Harness for open or short between FPCM and harness connector B211
- Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM GROUND CIRCUIT-I FOR OPEN AND SHORT
- Turn ignition switch OFF.
- Check harness continuity between FPCM terminal 3 and ground.
Refer to WIRING DIAGRAM .
- Continuity should exist.
- Also check harness for short to power.
OK or NG
- OK: GO TO 5.
- NG: Repair open circuit or short to power in harness or connectors.
- CHECK FPCM GROUND CIRCUIT-II FOR OPEN AND SHORT
- Disconnect "fuel level sensor unit and fuel pump" harness connector.
- Disconnect dropping resistor harness connector.
- Check harness continuity between the following; "fuel level sensor unit and fuel pump" terminal 1 and dropping resistor terminal 2,
FPCM terminal 4 and dropping resister terminal 2.
Refer to WIRING DIAGRAM .
- Continuity should exist.
- Check harness continuity between the following;
FPCM terminal 4 and ground, "fuel level sensor and fuel pump" terminal 1 and ground.
Refer to WIRING DIAGRAM .
- Continuity should not exist.
- Also check harness for short to power.
OK or NG
- OK: GO TO 7.
- NG: GO TO 6.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors B63, B263
- Harness for open or short between "fuel level sensor unit and fuel pump" and dropping resistor
- Harness for open or short between FPCM and dropping resistor
- Harness for open or short between "fuel level sensor unit and fuel pump" and ground
- Harness for open or short between FPCM and ground
- Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
- Disconnect ECM harness connector.
- Check harness continuity between ECM terminal 38 and FPCM terminal 4.
Refer to WIRING DIAGRAM .
- Continuity should exist.
- Check harness continuity between ECM terminal 38 and ground.
Refer to WIRING DIAGRAM .
- Continuity should not exist.
- Also check harness for short to power.
OK or NG
- OK: GO TO 9.
- NG: GO TO 8.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors F105, M135
- Harness connectors M141, B211
- Harness for open or short between ECM and FPCM
- Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
- Check harness continuity between ECM terminal 39 and FPCM terminal 1.
Refer to WIRING DIAGRAM .
- Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
- OK: GO TO 11.
- NG: GO TO 10.
- Check harness continuity between ECM terminal 39 and FPCM terminal 1.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors F105, M135
- Harness connectors M141, B211
- Harness for open or short between ECM and FPCM
- Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM
Refer to "COMPONENT INSPECTION ".
OK or NG
- OK: GO TO 12.
- NG: Replace FPCM.
- CHECK INTERMITTENT INCIDENT
Refer to "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT ".
- INSPECTION END