Diagnostic Procedure: Notes
- CHECK COOLING FAN (CRANKSHAFT DRIVEN)
- Start engine and let id idle.
- Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 4.
NG: Check cooling fan (crankshaft driven). Refer to "COOLING FAN ".
- CHECK COOLING FAN MIDDLE SPEED OPERATION
With CONSULT-III
- Start engine and let it idle.
- Select "COOLING FAN" in "ACTIVE TEST" mode with CONSULT-III, and touch "MID" on the CONSULT-III screen.
- Make sure that cooling fan operates.
OK or NG
OK: GO TO 3.
NG: Check cooling fan middle speed control circuit. (Go to "PROCEDURE A ".)
- CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
- Select "COOLING FAN" in "ACTIVE TEST" mode with CONSULT-III and touch "HI" on the CONSULT-III screen.
- Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK: GO TO 6.
NG: Check cooling fan high speed control circuit. (Go to "PROCEDURE B ".)
- CHECK COOLING FAN MIDDLE SPEED OPERATION
Without CONSULT-III
- Disconnect engine coolant temperature sensor harness connector.
- Connect 200Ω resistor to engine coolant temperature sensor harness connector.
- Start engine and let it idle.
- Make sure that cooling fan operates.
OK or NG
OK: GO TO 5.
NG: Check cooling fan middle speed control circuit. (Go to "PROCEDURE A ".)
- CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-III
- Disconnect 200Ω resister to the engine coolant temperature sensor harness connector.
- Connect 150Ω resistor to engine coolant temperature sensor harness connector.
- Start engine and let it idle.
- Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK: GO TO 6.
NG: Check cooling fan control circuit. (Go to "PROCEDURE B ".)
- CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.6 kg/cm 2 , 23 psi)
CAUTION: Higher than the specified pressure may cause radiator damage. Pressure should not drop.OK or NG
OK: GO TO 7.
NG: Check the following for leak. Refer to "LEAK CHECK ".
- Hose
- Radiator
- Water pump
- CHECK RADIATOR CAP
Apply pressure to cap with a tester.
Radiator cap relief pressure: 59 - 98 kPa (0.6 - 1.0 kg/cm 2 , 9 - 14 psi)
OK or NG
OK: GO TO 8.
NG: Replace radiator cap.
- CHECK COMPONENT PARTS
Check the following.
- Thermostat. (Refer to "THERMOSTAT AND WATER CONTROL VALVE ".)
- Water control valve. (Refer to "THERMOSTAT AND WATER CONTROL VALVE ".)
- Engine coolant temperature sensor. (Refer to "COMPONENT INSPECTION ".)
OK or NG
OK: GO TO 9.
NG: Replace malfunctioning component.
- CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to "MAIN 13 CAUSES OF OVERHEATING ".
>> INSPECTION END