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Service Data

WARNING: This page is about a different car, the 2008 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

Front differential 

FRONT DIFFERENTIAL - SERVICE DATA

Companion flange vertical runout Maximum: 0.10 mm (0.00394 in.)
Companion flange lateral runout Maximum: 0.10 mm (0.00394 in.)
Drive pinion preload (at starting) New bearing: 3.11 to 3.61 N*m (31.7 to 36.8 kgf*cm, 27.5 to 32.0 in.*lbf)
Reused bearing: 2.14 to 2.45 N*m (21.8 to 25.0 kgf*cm, 18.9 to 21.7 in.*lbf)
Total preload (at starting) Drive pinion preload plus 0.20 to 0.63 N*m (2.0 to 6.4 kgf*cm, 1.8 to 5.6 in.*lbf)
Drive pinion to ring gear backlash 0.17 to 0.27 mm (0.00670 to 0.01064 in.)
Side gear backlash 0 to 0.15 mm (0 to 0.00591 in.)
Front oil seal drive in depth 5.6 to 6.6 mm (0.221 to 0.260 in.)
Side oil seal drive in depth LH side: -0.45 to 0.45 mm (-0.0177 to 0.0177 in.)
RH side: 4.8 to 5.8 mm (0.189 to 0.228 in.)
Side gear thrust washer thickness 1.43 to 1.47 mm (0.0563 to 0.0579 in.)
1.48 to 1.52 mm (0.0583 to 0.0598 in.)
1.53 to 1.57 mm (0.0602 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0638 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0661 to 0.0677 in.)
1.73 to 1.77 mm (0.0681 to 0.0697 in.)
1.78 to 1.82 mm (0.0701 to 0.0717 in.)
1.83 to 1.87 mm (0.0720 to 0.0736 in.)
Plate washer thickness 1.49 to 1.51 mm (0.0587 to 0.0594 in.)
1.51 to 1.53 mm (0.0594 to 0.0602 in.)
1.53 to 1.55 mm (0.0602 to 0.0610 in.)
1.55 to 1.57 mm (0.0610 to 0.0618 in.)
1.57 to 1.59 mm (0.0618 to 0.0626 in.)
1.59 to 1.61 mm (0.0626 to 0.0634 in.)
1.61 to 1.63 mm (0.0634 to 0.0642 in.)
1.63 to 1.65 mm (0.0642 to 0.0650 in.)
1.65 to 1.67 mm (0.0650 to 0.0657 in.)
1.67 to 1.69 mm (0.0657 to 0.0665 in.)
1.69 to 1.71 mm (0.0665 to 0.0673 in.)
1.71 to 1.73 mm (0.0673 to 0.0681 in.)
1.73 to 1.75 mm (0.0681 to 0.0689 in.)
1.75 to 1.77 mm (0.0689 to 0.0697 in.)
1.77 to 1.79 mm (0.0697 to 0.0705 in.)
1.79 to 1.81 mm (0.0705 to 0.0713 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.83 to 1.85 mm (0.0720 to 0.0728 in.)
1.85 to 1.87 mm (0.0728 to 0.0736 in.)
1.87 to 1.89 mm (0.0736 to 0.0744 in.)
1.89 to 1.91 mm (0.0744 to 0.0752 in.)
1.91 to 1.93 mm (0.0752 to 0.0760 in.)
1.93 to 1.95 mm (0.0760 to 0.0768 in.)
1.95 to 1.97 mm (0.0768 to 0.0776 in.)
1.97 to 1.99 mm (0.0776 to 0.0783 in.)
1.99 to 2.01 mm (0.0783 to 0.0791 in.)
2.01 to 2.03 mm (0.0791 to 0.0799 in.)
2.03 to 2.05 mm (0.0799 to 0.0807 in.)
2.05 to 2.07 mm (0.0807 to 0.0815 in.)
2.07 to 2.09 mm (0.0815 to 0.0823 in.)
2.09 to 2.11 mm (0.0823 to 0.0831 in.)
2.11 to 2.13 mm (0.0831 to 0.0839 in.)
2.13 to 2.15 mm (0.0839 to 0.0846 in.)
2.15 to 2.17 mm (0.0846 to 0.0854 in.)
2.17 to 2.19 mm (0.0854 to 0.0862 in.)
2.19 to 2.21 mm (0.0862 to 0.0870 in.)
2.21 to 2.23 mm (0.0870 to 0.0878 in.)
2.23 to 2.25 mm (0.0878 to 0.0886 in.)
2.25 to 2.27 mm (0.0886 to 0.0894 in.)
2.27 to 2.29 mm (0.0894 to 0.0902 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.31 to 2.33 mm (0.0909 to 0.0917 in.)
2.33 to 2.35 mm (0.0917 to 0.0925 in.)
Drive pinion washer thickness 1.815 to 1.835 mm (0.0715 to 0.0722 in.)
1.840 to 1.860 mm (0.0724 to 0.0732 in.)
1.865 to 1.885 mm (0.0734 to 0.0742 in.)
1.890 to 1.910 mm (0.0744 to 0.0752 in.)
1.915 to 1.935 mm (0.0754 to 0.0762 in.)
1.940 to 1.960 mm (0.0764 to 0.0772 in.)
1.965 to 1.985 mm (0.0774 to 0.0781 in.)
1.990 to 2.010 mm (0.0783 to 0.0791 in.)
2.015 to 2.035 mm (0.0793 to 0.0801 in.)
2.040 to 2.060 mm (0.0803 to 0.0811 in.)
2.065 to 2.085 mm (0.0813 to 0.0821 in.)
2.090 to 2.110 mm (0.0823 to 0.0831 in.)
2.115 to 2.135 mm (0.0793 to 0.0841 in.)
2.140 to 2.160 mm (0.0843 to 0.0850 in.)
2.165 to 2.185 mm (0.0852 to 0.0860 in.)
2.190 to 2.210 mm (0.0862 to 0.0870 in.)
2.215 to 2.235 mm (0.0872 to 0.0870 in.)
2.240 to 2.260 mm (0.0882 to 0.0890 in.)
2.265 to 2.285 mm (0.0892 to 0.0900 in.)
Automatic disconnecting differential actuator sleeve fork to clutch sleeve clearance 0.35 mm (0.0138 in.)
Differential case needle bearing press in depth 1.2 to 1.8 mm (0.0472 to 0.0709 in.)

Rear differential (for 1GR-FE, 2UZ-FE) 

REAR DIFFERENTIAL (FOR 1GR-FE, 2UZ-FE) - SERVICE DATA

Companion flange vertical runout Maximum: 0.09 mm (0.00355 in.)
Companion flange lateral runout Maximum: 0.09 mm (0.00355 in.)
Ring gear runout Maximum: 0.05 mm (0.00197 in.)
Drive pinion to ring gear backlash 0.13 to 0.18 mm (0.0051 to 0.0071 in.)
Drive pinion preload (at starting) New bearing: 1.04 to 1.69 N*m (10.6 to 17.2 kgf*cm, 9.2 to 15.0 in.*lbf)
Reused bearing: 0.85 to 1.37 N*m (8.7 to 14.0 kgf*cm, 7.5 to 12.1 in.*lbf)
Total preload (at starting) Drive pinion preload plus 0.24 to 0.46 N*m (2.4 to 4.7 kgf*cm, 2.1 to 4.1 in.*lbf)
Differential case runout Maximum: 0.04 mm (0.00158 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00788 in.)
Adjusting shim thickness 1.53 to 1.57 mm (0.0602 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0638 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0661 to 0.0677 in.)
1.73 to 1.77 mm (0.0681 to 0.0697 in.)
1.78 to 1.82 mm (0.0701 to 0.0171 in.)
1.83 to 1.87 mm (0.0720 to 0.0736 in.)
1.88 to 1.92 mm (0.0740 to 0.0756 in.)
1.93 to 1.97 mm (0.0760 to 0.0776 in.)
Plate washer thickness 1.04 to 1.06 mm (0.0409 to 0.0417 in.)
1.065 to 1.085 mm (0.0420 to 0.0427 in.)
1.09 to 1.11 mm (0.0419 to 0.0437 in.)
1.115 to 1.135 mm (0.0439 to 0.0447 in.)
1.14 to 1.16 mm (0.0449 to 0.0457 in.)
1.165 to 1.185 mm (0.0459 to 0.0467 in.)
1.19 to 1.21 mm (0.0469 to 0.0476 in.)
1.215 to 1.235 mm (0.0478 to 0.0486 in.)
1.24 to 1.26 mm (0.0488 to 0.0496 in.)
1.265 to 1.285 mm (0.0498 to 0.0506 in.)
1.29 to 1.31 mm (0.0508 to 0.0516 in.)
1.315 to 1.335 mm (0.0518 to 0.0526 in.)
1.34 to 1.36 mm (0.0528 to 0.0535 in.)
1.365 to 1.385 mm (0.0537 to 0.0545 in.)
1.39 to 1.41 mm (0.0547 to 0.0555 in.)
1.415 to 1.435 mm (0.0558 to 0.0565 in.)
1.44 to 1.46 mm (0.0567 to 0.0575 in.)
1.465 to 1.485 mm (0.0577 to 0.0585 in.)
1.49 to 1.51 mm (0.0587 to 0.0595 in.)
1.515 to 1.535 mm (0.0597 to 0.0605 in.)
1.54 to 1.56 mm (0.0607 to 0.0615 in.)

Rear differential (for 3UR-FE) 

REAR DIFFERENTIAL (FOR 3UR-FE) - SERVICE DATA

Companion flange vertical runout Maximum: 0.1 mm (0.00394 in.)
Companion flange lateral runout Maximum: 0.1 mm (0.00394 in.)
Ring gear runout Maximum: 0.05 mm (0.00197 in.)
Drive pinion to ring gear backlash 0.10 to 0.20 mm (0.00394 to 0.00788 in.)
Drive pinion preload (at starting) New bearing: 1.80 to 3.17 N*m (18.4 to 32.3 kgf*cm, 15.9 to 28.1 in.*lbf)
Reused bearing: 1.62 to 2.25 N*m (16.5 to 22.9 kgf*cm, 14.3 to 19.9 in.*lbf)
Total preload (at starting) New bearing: Drive pinion preload plus 0.22 to 0.41 N*m (2.2 to 4.2 kgf*cm, 1.9 to 3.6 in.*lbf)
Reused bearing: Drive pinion preload plus 0.19 to 0.38 N*m (1.9 to 3.9 kgf*cm, 1.7 to 3.4 in.*lbf)
Differential case runout Maximum: 0.04 mm (0.00158 in.)
Side gear backlash 0.15 mm (0.00591 in.) or less
Adjusting shim thickness 1.53 to 1.57 mm (0.0602 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0638 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0661 to 0.0677 in.)
1.73 to 1.77 mm (0.0681 to 0.0697 in.)
1.78 to 1.82 mm (0.0701 to 0.0171 in.)
1.83 to 1.87 mm (0.0720 to 0.0736 in.)
1.88 to 1.92 mm (0.0740 to 0.0756 in.)
1.93 to 1.97 mm (0.0760 to 0.0776 in.)
Preload adjustment shim A Thickness 1.89 to 1.91 mm (0.0745 to 0.0753 in.)
1.99 to 2.01 mm (0.0784 to 0.0792 in.)
2.09 to 2.11 mm (0.0823 to 0.0831 in.)
2.19 to 2.21 mm (0.0863 to 0.0871 in.)
2.29 to 2.31 mm (0.0902 to 0.0910 in.)
2.39 to 2.41 mm (0.0942 to 0.0950 in.)
2.49 to 2.51 mm (0.0981 to 0.0989 in.)
2.59 to 2.61 mm (0.1020 to 0.1028 in.)
2.69 to 2.71 mm (0.1060 to 0.1068 in.)
2.79 to 2.81 mm (0.1099 to 0.1107 in.)
2.89 to 2.91 mm (0.1139 to 0.1147 in.)
2.99 to 3.01 mm (0.1178 to 0.1186 in.)
Preload adjustment shim B Thickness 1.792 to 1.808 mm (0.0706 to 0.0712 in.)
1.802 to 1.818 mm (0.0710 to 0.0716 in.)
1.812 to 1.828 mm (0.0714 to 0.0720 in.)
1.822 to 1.838 mm (0.0718 to 0.0724 in.)
1.832 to 1.848 mm (0.0722 to 0.0728 in.)
1.842 to 1.858 mm (0.0726 to 0.0732 in.)
1.852 to 1.868 mm (0.0730 to 0.0736 in.)
1.862 to 1.878 mm (0.0734 to 0.0740 in.)
1.872 to 1.888 mm (0.0738 to 0.0744 in.)
1.882 to 1.898 mm (0.0742 to 0.0748 in.)
Spacer 24.15 to 24.20 mm (0.9515 to 0.9535 in.)
Preload adjustment shim mark and thickness 1.65 to 1.67 mm (0.0650 to 0.0658 in.) 66
1.67 to 1.69 mm (0.0658 to 0.0666 in.) 68
1.69 to 1.71 mm (0.0666 to 0.0674 in.) 70
1.71 to 1.73 mm (0.0674 to 0.0682 in.) 72
1.73 to 1.75 mm (0.0682 to 0.0690 in.) 74
1.75 to 1.77 mm (0.0690 to 0.0697 in.) 76
1.77 to 1.79 mm (0.0697 to 0.0705 in.) 78
1.79 to 1.81 mm (0.0705 to 0.0713 in.) 80
1.81 to 1.83 mm (0.0713 to 0.0721 in.) 82
1.83 to 1.85 mm (0.0721 to 0.0729 in.) 84
1.85 to 1.87 mm (0.0729 to 0.0737 in.) 86
1.87 to 1.89 mm (0.0737 to 0.0745 in.) 88
1.89 to 1.91 mm (0.0745 to 0.0753 in.) 90
1.91 to 1.93 mm (0.0753 to 0.0760 in.) 92
1.93 to 1.95 mm (0.0760 to 0.0768 in.) 94
1.95 to 1.97 mm (0.0768 to 0.0776 in.) 96
1.97 to 1.99 mm (0.0776 to 0.0784 in.) 98
1.99 to 2.01 mm (0.0784 to 0.0792 in.) 00
2.01 to 2.03 mm (0.0792 to 0.0800 in.) 02
2.03 to 2.05 mm (0.0800 to 0.0808 in.) 04
2.05 to 2.07 mm (0.0808 to 0.0816 in.) 06
2.07 to 2.09 mm (0.0816 to 0.0823 in.) 08
2.09 to 2.11 mm (0.0823 to 0.0831 in.) 10
2.11 to 2.13 mm (0.0831 to 0.0839 in.) 12
2.13 to 2.15 mm (0.0839 to 0.0847 in.) 14
2.15 to 2.17 mm (0.0847 to 0.0855 in.) 16
2.17 to 2.19 mm (0.0855 to 0.0863 in.) 18
2.19 to 2.21 mm (0.0863 to 0.0871 in.) 20
2.21 to 2.23 mm (0.0871 to 0.0879 in.) 22
2.23 to 2.25 mm (0.0879 to 0.0887 in.) 24
2.25 to 2.27 mm (0.0887 to 0.0894 in.) 26
2.27 to 2.29 mm (0.0894 to 0.0902 in.) 28
2.29 to 2.31 mm (0.0902 to 0.0891 in.) 30
2.31 to 2.33 mm (0.0910 to 0.0918 in.) 32
2.33 to 2.35 mm (0.0918 to 0.0926 in.) 34
2.35 to 2.37 mm (0.0926 to 0.0934 in.) 36
2.37 to 2.39 mm (0.0934 to 0.0942 in.) 38
2.39 to 2.41 mm (0.0942 to 0.0950 in.) 40
2.41 to 2.43 mm (0.0950 to 0.0957 in.) 42
2.43 to 2.45 mm (0.0957 to 0.0965 in.) 44
2.45 to 2.47 mm (0.0965 to 0.0973 in.) 46
Plate washer thickness 0.99 to 1.01 mm (0.0390 to 0.398 in.)
1.015 to 1.035 mm (0.0399 to 0.0408 in.)
1.04 to 1.06 mm (0.0409 to 0.0417 in.)
1.065 to 1.085 mm (0.0420 to 0.0427 in.)
1.09 to 1.11 mm (0.0419 to 0.0437 in.)
1.115 to 1.135 mm (0.0439 to 0.0447 in.)
1.14 to 1.16 mm (0.0449 to 0.0457 in.)
1.165 to 1.185 mm (0.0459 to 0.0467 in.)
1.19 to 1.21 mm (0.0469 to 0.0476 in.)
1.215 to 1.235 mm (0.0478 to 0.0486 in.)
1.24 to 1.26 mm (0.0488 to 0.0496 in.)
1.265 to 1.285 mm (0.0498 to 0.0506 in.)
1.29 to 1.31 mm (0.0508 to 0.0516 in.)
1.315 to 1.335 mm (0.0518 to 0.0526 in.)
1.34 to 1.36 mm (0.0528 to 0.0535 in.)
1.365 to 1.385 mm (0.0537 to 0.0545 in.)
1.39 to 1.41 mm (0.0547 to 0.0555 in.)
1.415 to 1.435 mm (0.0558 to 0.0565 in.)
1.44 to 1.46 mm (0.0567 to 0.0575 in.)
1.465 to 1.485 mm (0.0577 to 0.0585 in.)
1.49 to 1.51 mm (0.0587 to 0.0595 in.)
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