Transmission Assembly: Assembly

As shown in the figure, use a drift [22 mm (0.87 in) Dia. commercial service tool] to drive manual shaft oil seals into the transmission case until it is flush.
CAUTION:
- Never reuse manual shaft oil seals.
- Apply ATF to manual shaft oil seals.
Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install detent spring to transmission case. Tighten detent spring bolt to the specified torque.

Fig 2: Locating Detent Spring Bolt On Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install manual shaft to transmission case.

Fig 3: Removing/Installing Transmission Case Manual Shaft
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking rod (1) to manual plate (2).

Fig 4: Installing Parking Rod To Manual Plate
Courtesy of NISSAN NORTH AMERICA, INC.
Install manual plate (with parking rod) to manual shaft.

Fig 5: Removing/Installing Manual Shaft Plate
Courtesy of NISSAN NORTH AMERICA, INC.
Install retaining pin (1) into the manual plate and manual shaft.
1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the manual plate.
A: Approx. 2 mm (0.08in)

CAUTION: Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.

Fig 6: Identifying Retaining Pin
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
Install retaining pin into the transmission case and manual shaft.
1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the transmission case.
CAUTION: Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.

Fig 7: Identifying Retaining Pin In Transmission Case And Manual Shaft
Courtesy of NISSAN NORTH AMERICA, INC.
Install D-rings to reverse brake piston.

Fig 8: Identifying D-Rings In Reverse Brake Piston
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake piston to transmission case.

Fig 9: Identifying Reverse Brake Piston
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to drum support edge surface.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 10: Identifying Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install seal rings to drum support.

Fig 11: Identifying Seal Rings
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake spring retainer and reverse brake return spring to transmission case.

Fig 12: Identifying Spring Retainer
Courtesy of NISSAN NORTH AMERICA, INC.
Set the clutch spring compressor on reverse brake spring [retainer and install snap ring (fixing spring retainer) to transmission case while compressing return spring.
CAUTION:
- Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
- Be careful not to damage snap ring.
Fig 13: Installing Snap Ring To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake component part (drive plates, driven plates, dish plates and retaining plate) to transmission case.
CAUTION: Check order of plates.

Fig 14: Identifying Reverse Brake Components (Drive Plates, Driven Plates, Dish Plates And Retaining Plate)
Courtesy of NISSAN NORTH AMERICA, INC.
Assemble N-spring.
Install reverse brake retaining plate to transmission case.

Fig 15: Identifying N-Spring, Plates, Driven Plates And Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install snap ring to transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 16: Identifying Snap Ring In Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
Specified clearance "A"

Standard: Refer to " REVERSE BRAKE CLEARANCE ".

Retaining plate: Refer to "REVERSE BRAKE CLEARANCE "

Fig 17: Identifying Clearance Between Retaining Plate And Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to transmission case.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 18: Identifying Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install output speed sensor (1) to transmission case. Tighten revolution sensor bolt to the specified torque.
CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
Fig 19: Locating Output Speed Sensor Bolt
Courtesy of NISSAN NORTH AMERICA, INC.
As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD) (A) or adapter case (AWD) (B) until it is flush.
CAUTION:
- Never reuse rear oil seal.
- Apply ATF to rear oil seal.
Fig 20: Driving Rear Oil Seal Into Rear Extension (2WD) Adapter Case (AWD)
Courtesy of NISSAN NORTH AMERICA, INC.
Install return spring (1) to parking pawl (2).

Fig 21: Identifying Return Spring And Parking Pawl
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (AWD).

Fig 22: Removing/Installing Rear Extension Parking Pawl And Pawl Shaft
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking actuator support to rear extension (2WD) or adapter case (AWD).

Fig 23: Removing/Installing Rear Extension Parking Actuator Support
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to rear extension (2WD) or adapter case (AWD).
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 24: Identifying Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures:
1. 2WD
  1. Install seal rings (1) to output shaft.
    
    Fig 25: Identifying Output Shaft Seal Rings
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Install parking gear (1) to output shaft (2).
    
    Fig 26: Removing/Installing Output Shaft Parking Gear
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Install output shaft to transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 27: Removing/Installing Transmission Case Output Shaft
    Courtesy of NISSAN NORTH AMERICA, INC.
  4. iv. Install bearing race to output shaft.
    
    Fig 28: Removing/Installing Output Shaft Bearing Race
    Courtesy of NISSAN NORTH AMERICA, INC.
  5. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.
    Sealant starting point and end-point (A)
    
    : Start and finish point shall be in the center of two bolts.
    
    Overlap width of sealant starting point and end-point (B)
    
    : 3 - 5 mm (0.12 - 0.20 in)
    
    Sealant width (C): 1.0 - 2.0 mm (0.04 - 0.08 in)
    
    Sealant height (C): 0.4 - 1.0 mm (0.016 - 0.04 in)
    
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
    
    Fig 29: Identifying Sealant Starting Point And Endpoint, Overlap Width And Sealant Width
    Courtesy of NISSAN NORTH AMERICA, INC.
  6. vi. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    
    Fig 30: Removing/Installing Transmission Case Rear Extension Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  7. vii. Tighten rear extension assembly bolts to the specified torque.
  Fig 31: Identifying Rear Extension Assembly Bolts And Self-Sealing Bolt
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  Refer to "COMPONENTS " for symbols not described on the above.
2. AWD
  1. Install seal rings (1) to output shaft.
    
    Fig 32: Identifying Output Shaft Seal Rings
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Install parking gear (1) to output shaft (2).
    
    Fig 33: Removing/Installing Output Shaft Parking Gear
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Install output shaft to transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 34: Removing/Installing Transmission Case Output Shaft
    Courtesy of NISSAN NORTH AMERICA, INC.
  4. iv. Install bearing race to output shaft.
    
    Fig 35: Removing/Installing Output Shaft Bearing Race
    Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install gasket onto transmission case.
    CAUTION:
    Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
    
    Never reuse gasket.
    Fig 36: Removing/Installing Transmission Case Gasket
    Courtesy of NISSAN NORTH AMERICA, INC.
  6. vi. Install adapter case assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.
    
    Fig 37: Removing/Installing Adapter Case Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  7. vii. Tighten adapter case assembly bolts to the specified torque.
  Fig 38: Identifying Adapter Case Assembly Bracket, Bolt And Self-Sealing Bolt
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  Refer to "COMPONENTS " for symbols not described on the above.
Install needle bearing to drum support.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 39: Identifying Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install direct clutch assembly to reverse brake.
CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.

Fig 40: Identifying Direct Clutch Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install high and low reverse clutch assembly to direct clutch.

Fig 41: Identifying High And Low Reverse Clutch Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Align the drive plate using a flat-bladed screwdriver.

Fig 42: Aligning Drive Plate Using Flat-Bladed Screwdriver
Courtesy of NISSAN NORTH AMERICA, INC.
Install high and low reverse clutch hub, mid sun gear assembly, and rear sun gear assembly as a unit.

Fig 43: Identifying High And Low Reverse Clutch Hub
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.

Fig 44: Identifying Portion Of High And Low Reverse Clutch Drum
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to rear carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 45: Removing/Installing Rear Carrier Assembly Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install bearing race to rear carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 46: Removing/Installing Rear Carrier Assembly Bearing Race
Courtesy of NISSAN NORTH AMERICA, INC.
Install rear carrier assembly to direct clutch drum.

Fig 47: Identifying Rear Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (rear side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 48: Removing/Installing Mid Carrier Assembly Needle Bearing (Rear Side)
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (front side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 49: Removing/Installing Mid Carrier Assembly Needle Bearing (Front Side)
Courtesy of NISSAN NORTH AMERICA, INC.
Install mid carrier assembly to rear carrier assembly.

Fig 50: Identifying Mid Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install seal rings (1) to input clutch assembly.

Fig 51: Identifying Input Clutch Assembly Seal Rings
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to front carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 52: Identifying Front Carrier Assembly Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
Install input clutch assembly (with front carrier assembly and rear internal gear) (1) to transmission case.
CAUTION: Check that the needle bearing (2) is securely positioned. If the needle bearing position is misaligned, adjust it to the specified position.

Fig 53: Installing Input Clutch Assembly To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install 1st one-way clutch (1) to front brake hub (with under drive carrier) (2).
Check operation of 1st one-way clutch.
1. Hold 1st one-way clutch.
2. Check front brake hub for correct locking and unlocking directions.
CAUTION: If not shown in figure, check installation direction of 1st one-way clutch.

Fig 54: Identifying One-Way Clutch And Under Drive Carrier
Courtesy of NISSAN NORTH AMERICA, INC.
Install under drive carrier (with 1st one-way clutch) (1) to transmission case.

Fig 55: Identifying Under Drive Carrier (With 1st One-Way Clutch)
Courtesy of NISSAN NORTH AMERICA, INC.
Install snap ring (1) to transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 56: Identifying Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install front brake component part (retaining plates, drive plates and driven plate) to transmission case.
CAUTION: Check order of plates.

Fig 57: Identifying Front Brake Components (Retaining Plates, Drive Plates And Driven Plate)
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to under drive carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 58: Identifying Drive Carrier Assembly Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
Install under drive sun gear (1) to under drive carrier assembly.

Fig 59: Identifying Drive Sun Gear
Courtesy of NISSAN NORTH AMERICA, INC.
Adjustment of total end play "T".
- Measure clearance between bearing race (1) and oil pump cover (2).
- Select proper thickness of bearing race so that end play is within specifications.
Fig 60: Identifying Bearing Race And Oil Pump Cover
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
1. Measure dimensions "K" and "L", and calculate dimension "J".
  "J": Distance between the oil pump fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
  
  J = K - L
  
  Fig 61: Identifying Measuring Dimensions "K" And "L"
  Courtesy of NISSAN NORTH AMERICA, INC.
  1. Measure dimension "K" between the converter housing fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
    CAUTION: Never change the straight edge installation position before the completion of "L" measurement.
    
    Fig 62: Identifying Measuring Dimension "K" Between Converter Housing Fitting And Needle Bearing Mating Surface
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
  3. iii. Measure dimension "K" and "L" in at least three places, and take the average.
  4. iv. Calculate dimension "J".
    J = K - L
  Fig 63: Identifying Dimension Between Converter Housing Fitting Surface And Oil Pump Fitting Surface Of Transmission Case
  Courtesy of NISSAN NORTH AMERICA, INC.
2. Measure dimensions "M1" and "M2", and calculate dimension "M".
  "M": Distance between the transmission case fitting surface of oil pump and the needle bearing on oil pump.
  
  M = M1- M2
  
  Fig 64: Identifying Measuring Dimensions "M1" And "M2"
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  Refer to "COMPONENTS " for symbols not described on the above.
  1. Place bearing race (1) and needle bearing (2) on oil pump assembly (3).
    
    Fig 65: Identifying Bearing Race, Needle Bearing And Oil Pump Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    Refer to "COMPONENTS " for symbols not described on the above.
  2. ii. Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.
    CAUTION: Measure dimension "M1" in at least three places, and take the average.
    
    Fig 66: Identifying Measuring Dimension "M1" Between Transmission Case Fitting Surface And End Of Oil Pump
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    Refer to "COMPONENTS " for symbols not described on the above.
  3. iii. Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.
    CAUTION: Measure dimension "M2" in at least three places, and take the average.
    
    Fig 67: Identifying Measuring Dimension "M2" Between Needle Bearing On Oil Pump And End Of Oil Pump
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    Refer to "COMPONENTS " for symbols not described on the above.
  4. iv. Calculate dimension "M".
  M = M1- M2
3. Adjust total end play "T".
  T = J - M
  
  Total end play "T"
  
  : Refer to " TOTAL END PLAY ".
Fig 68: Identifying End Play "T"
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
- Select proper thickness of bearing race so that total end play is within specifications.
  Bearing races
  
  : Refer to " TOTAL END PLAY ".
Adjustment of front brake clearance "C".
- Measure clearance between front brake piston (1) and front brake retaining plate (2).
- Select proper thickness of front brake retaining plat so that clearance is within specifications.
Fig 69: Identifying Front Brake Clearance
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
1. Measure dimensions "O" and "P", and calculate dimension "N".
  "N": Distance between the oil pump fitting surface of transmission case and the front brake retaining plate.
  
  N = O - P
  
  Fig 70: Identifying Measuring Dimensions "O" And "P"
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  Refer to "COMPONENTS " for symbols not described on the above.
  1. Measure dimension "O" between the converter housing fitting surface of transmission case and the front brake retaining plate.
    CAUTION: Never change the straight edge installation position before the completion of "P" measurement.
    
    Fig 71: Identifying Measuring Dimension "O" Between Converter Housing Fitting And Front Brake Retaining Plate
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    Refer to "COMPONENTS " for symbols not described on the above.
  2. ii. Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
    
    Fig 72: Identifying Measuring Dimension "P" Between Converter Housing And Oil Pump Fitting Surface
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Measure dimension "O" and "P" in at least three places, and take the average.
  4. iv. Calculate dimension "N".
    N = O - P
2. Measure dimensions "Q1" and "Q2", and calculate dimension "Q".
  
  Fig 73: Identifying Measuring Dimensions "Q1" And "Q2"
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  "Q": Distance between the transmission case fitting surface of oil pump and the front brake piston.
  
  Q = Q1- Q2
  1. Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.
    CAUTION: Measure dimension "M2" in at least three places, and take the average.
    
    Fig 74: Identifying Measuring Dimension "Q1" Between Transmission Case Fitting Surface And Straightedge
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. ii. Measure dimension "Q2" of the straightedge.
    
    Fig 75: Identifying Measuring Dimension "Q2" Of Straightedge
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. iii. Calculate dimension "Q".
    Q = Q1- Q2
3. Adjust front brake clearance "C".
  
  Fig 76: Identifying Front Brake Clearance "C"
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  Refer to "COMPONENTS " for symbols not described on the above.
  
  C = N - Q
  
  Front brake clearance "C"
  
  : Refer to " FRONT BRAKE CLEARANCE ".
- Select proper thickness of retaining plate so that front brake clearance is within specifications.
  Retaining plate
  
  : Refer to " FRONT BRAKE CLEARANCE ".
Remove under drive sun gear (1) from under drive carrier assembly.

Fig 77: Identifying Drive Sun Gear
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to under drive sun gear.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 78: Removing/Installing Drive Sun Gear Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install O-ring (1) to oil pump assembly.

Fig 79: Identifying Oil Pump Assembly O-Ring
Courtesy of NISSAN NORTH AMERICA, INC.

Apply ATF to O-ring.

Refer to "COMPONENTS " for symbols not described on the above.
Install seal ring (1) to oil pump assembly.

Fig 80: Identifying Oil Pump Assembly Seal Ring
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
Install bearing race (1) to oil pump assembly.

Fig 81: Identifying Oil Pump Assembly Bearing Race
Courtesy of NISSAN NORTH AMERICA, INC.

Refer to "COMPONENTS " for symbols not described on the above.
Install under drive sun gear (with needle bearing) (1) to oil pump assembly (2).

Fig 82: Identifying Under Drive Sun Gear And Oil Pump Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install oil pump assembly (with under drive sun gear) to transmission case.
CAUTION: Apply ATF to oil pump bearing.

Fig 83: Installing Oil Pump Assembly (With Under Drive Sun Gear) To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Apply recommended sealant to oil pump assembly as shown in the figure.
CAUTION: Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.

Fig 84: Identifying Sealant Applying Area Of Oil Pump Assembly
Courtesy of NISSAN NORTH AMERICA, INC.

: Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".

Refer to "COMPONENTS " for symbols not described on the above.
Tighten oil pump bolts ( indicated by Black arrows in the figure) to the specified torque.

Fig 85: Locating Oil Pump Bolts
Courtesy of NISSAN NORTH AMERICA, INC.
Install O-ring to input clutch assembly.

Fig 86: Identifying O-Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install converter housing to transmission case, and tighten converter housing bolts ( indicated by Black arrows in the figure) to the specified torque.

Fig 87: Locating Converter Housing And Transmission Case Bolts
Courtesy of NISSAN NORTH AMERICA, INC.
Connect TCM connector (A) to joint connector.

Fig 88: Identifying TCM Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install joint connector (1) to the control valve & TCM.
CAUTION: Apply ATF to O-ring of joint connector.

Fig 89: Installing Joint Connector To Control Valve
Courtesy of NISSAN NORTH AMERICA, INC.
Install the control valve & TCM (1) to transmission case.

Fig 90: Removing/Installing Control Valve & TCM
Courtesy of NISSAN NORTH AMERICA, INC.
CAUTION:
- Make sure that input speed sensor securely installs input speed sensor holes (A).
- Hang down output speed sensor harness toward outside so as not to disturb installation of the control valve & TCM.
- Adjust joint connector of the control valve & TCM to terminal hole of transmission case.
Fig 91: Identifying Input Speed Sensor Holes
Courtesy of NISSAN NORTH AMERICA, INC.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
Fig 92: Identifying Manual Valve Manual Plate
Courtesy of NISSAN NORTH AMERICA, INC.

Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E) to the specified torque before tightening the other than bolts.

Fig 93: Identifying Control Valve, TCM Bolts And Clip

Courtesy of NISSAN NORTH AMERICA, INC.

Bolt symbol

Length mm (in)

Number of bolts

43 (1.69)

40 (1.57)

54 (2.13)

50 (1.97)

E⁽¹⁾

50 (1.97)

⁽¹⁾	Reamer bolt

Connect output speed sensor connector (A).
Engage output speed sensor harness with terminal clips ( indicated by Black arrows in the figure).

Fig 94: Locating Output Speed Sensor Connector Terminal Clips
Courtesy of NISSAN NORTH AMERICA, INC.
Pull down joint connector (1).
CAUTION: Be careful not to damage connector.

Fig 95: Pulling Down Joint Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install snap ring (1) to joint connector (2).

Fig 96: Identifying Snap Ring And Joint Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install magnets (1) to oil pan.
Install oil pan gasket to transmission case.
CAUTION:
- Never reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
Fig 97: Identifying Oil Pan Magnets
Courtesy of NISSAN NORTH AMERICA, INC.
Install oil pan (2) and clips (1) to transmission case.
CAUTION:
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
Fig 98: Locating Oil Pan Mounting Bolt
Courtesy of NISSAN NORTH AMERICA, INC.
Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque.
CAUTION: Never reuse oil pan mounting bolts.

Fig 99: Identifying Oil Pan Mounting Bolts Tightening Sequence
Courtesy of NISSAN NORTH AMERICA, INC.
Install drain plug to oil pan. Tighten drain plug to the specified torque.
CAUTION: Never reuse drain plug gasket.
Pour ATF into torque converter.
- Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of ATF is required for a new torque converter.
- When reusing old torque converter, add the same amount of ATF as was drained.
Fig 100: Pouring ATF Into Torque Converter
Courtesy of NISSAN NORTH AMERICA, INC.
Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION: Install torque converter while rotating it.

Fig 101: Removing/Installing Torque Converter
Courtesy of NISSAN NORTH AMERICA, INC.
Measure dimension "A" to make sure that torque converter is in proper position.
Dimension "A": Refer to " TORQUE CONVERTER ".

Fig 102: Identifying Torque Converter Distance From Transmission
Courtesy of NISSAN NORTH AMERICA, INC.