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Home >> Infiniti >> 2012 >> G25 Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - Component Testing >> On Board Refueling Vapor Recovery (ORVR) >> Diagnosis Procedure
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Diagnosis Procedure

  1. INSPECTION START

    Check whether the following symptoms are present.

    1. Fuel odor from EVAP canister is strong.
    2. Cannot refuel/Fuel odor from the fuel filler opening is strong while refueling.

      Which symptom is present? 

      A: GO TO 2.

      B: GO TO  7.

  2. CHECK EVAP CANISTER
    1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached. Refer to "EXPLODED VIEW ".
    2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.

      The weight should be less than 2.1 kg (4.6 lb). 

      Is the inspection result normal? 

      YES: GO TO 3.

      NO: GO TO  4.

  3. CHECK IF EVAP CANISTER SATURATED WITH WATER

    Check if water will drain from EVAP canister (1).

    Fig 1: Identifying EVAP Canister Water Drainage
    G08451662Courtesy of NISSAN NORTH AMERICA, INC.

    Does water drain from the EVAP canister? 

    YES: GO TO 4.

    NO: GO TO  6.

  4. REPLACE EVAP CANISTER

    Replace EVAP canister with a new one. Refer to "EXPLODED VIEW ".

    GO TO 5.

  5. DETECT MALFUNCTIONING PART

    Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

    Repair or replace EVAP hose. Refer to "EXPLODED VIEW ".

  6. CHECK REFUELING EVAP VAPOR CUT VALVE

    Refer to "COMPONENT INSPECTION ".

    Is the inspection result normal? 

    YES: INSPECTION END

    NO: Replace refueling EVAP vapor cut valve with fuel tank. Refer to "REMOVAL AND INSTALLATION ".

  7. CHECK EVAP CANISTER
    1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached. Refer to "EXPLODED VIEW ".
    2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.

      The weight should be less than 2.1 kg (4.6 lb). 

      Is the inspection result normal? 

      YES: GO TO 8.

      NO: GO TO  9.

  8. CHECK IF EVAP CANISTER SATURATED WITH WATER

    Check if water will drain from EVAP canister (1).

    Fig 2: Identifying EVAP Canister Water Drainage
    G08451663Courtesy of NISSAN NORTH AMERICA, INC.

    Does water drain from the EVAP canister? 

    YES: GO TO 9.

    NO: GO TO  11.

  9. REPLACE EVAP CANISTER

    Replace EVAP canister with a new one. Refer to "REMOVAL AND INSTALLATION ".

    GO TO 10.

  10. DETECT MALFUNCTIONING PART

    Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

    Repair or replace EVAP hose. Refer to "EXPLODED VIEW ".

  11. CHECK VENT HOSES AND VENT TUBES

    Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and improper connection.

    Is the inspection result normal? 

    YES: GO TO 12.

    NO: Repair or replace hoses and tubes. Refer to "EXPLODED VIEW ".

  12. CHECK RECIRCULATION LINE

    Check recirculation line for clogging, dents and cracks.

    Is the inspection result normal? 

    YES: GO TO 13.

    NO: Replace fuel filler tube. Refer to "EXPLODED VIEW ".

  13. CHECK REFUELING EVAP VAPOR CUT VALVE

    Refer to "COMPONENT INSPECTION ".

    Is the inspection result normal? 

    YES: GO TO 14.

    NO: Replace refueling EVAP vapor cut valve with fuel tank. Refer to "REMOVAL AND INSTALLATION ".

  14. CHECK FUEL FILLER TUBE

    Check fuel filler tube and hose connected to the fuel tank for clogging, dents and cracks.

    Is the inspection result normal? 

    YES: GO TO 15.

    NO: Replace fuel filler tube. Refer to "EXPLODED VIEW ".

  15. CHECK ONE-WAY FUEL VALVE-I

    Check one-way valve for clogging.

    Is the inspection result normal? 

    YES: GO TO 16.

    NO: Repair or replace one-way fuel valve with fuel tank. Refer to "REMOVAL AND INSTALLATION ".

  16. CHECK ONE-WAY FUEL VALVE-II
    1. Check that fuel is drained from the tank.
    2. Remove fuel filler tube and hose. Refer to "EXPLODED VIEW ".
    3. Check one-way fuel valve for operation as follows.

      When a stick is inserted, the valve should open, when removing stick it should close.

      Do not drop any material into the tank. 

      Is the inspection result normal? 

      YES: INSPECTION END

      NO: Replace fuel filler tube or replace one-way fuel valve with fuel tank. Refer to "REMOVAL AND INSTALLATION ".

      Fig 3: Checking One-Way Fuel Valve Operation
      G08451664Courtesy of NISSAN NORTH AMERICA, INC.