Diagnosis Procedure
- CHECK 12V BATTERY
- Turn the power switch OFF.
- Check the 12V battery terminal connections. Refer to "WORK FLOW ".
- Check the 12V battery. Refer to "WORK FLOW ".
Is the inspection result normal?
YES: Go to 2.
NO: Repair or replace malfunctioning parts and Go to 2.
- PERFORM SELF-DIAGNOSIS (1)
With CONSULT
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 2 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 8 to 9 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Go to 3.
NO: INSPECTION END
- CHECK CONNECTOR TERMINALS
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.CAUTION: Never depress brake pedal.
- Disconnect 12V battery cable from negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Disconnect the electrically-driven intelligent brake unit harness connector, then check for failures of pin terminals and connections.
Is the inspection result normal?
YES: Go to 5.
NO: Repair or replace malfunctioning parts and Go to 4.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- PERFORM SELF-DIAGNOSIS (2)
With CONSULT
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 3 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 9 to 10 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Go to 5.
NO: INSPECTION END
- CHECK POWER SWITCH ON POWER SUPPLY
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.CAUTION: Never depress brake pedal.
- Disconnect 12V battery cable from negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Disconnect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Check voltage between the electrically-driven intelligent brake unit harness connector and ground.VOLTAGE REFERENCE
Electrically-driven intelligent brake unit - Voltage Connector Terminal E34 26 Ground Approximately 0 V - Turn the power switch ON.CAUTION: Never engage READY state.
- Check voltage between the electrically-driven intelligent brake unit harness connector and ground.
VOLTAGE REFERENCEElectrically-driven intelligent brake unit - Voltage Connector Terminal E34 26 Ground 10 - 16 V Is the inspection result normal?
YES: Go to 8.
NO: Go to 6.
- CHECK POWER SWITCH ON POWER SUPPLY CIRCUIT
- Turn the power switch OFF.
- Disconnect 12V battery cable from negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Check 15A fuse (#62).
- Disconnect IPDM E/R harness connector.
- Check continuity between electrically-driven intelligent brake unit and IPDM E/R.CONTINUITY REFERENCE
Electrically-driven intelligent brake unit IPDM E/R Continuity Connector Terminal Connector Terminal E34 26 E15 62 Existed - Check continuity between electrically-driven intelligent brake unit harness connector and ground.
CONTINUITY REFERENCEElectrically-driven intelligent brake unit - Continuity Connector Terminal E34 26 Ground Not existed Is the inspection result normal?
YES: Perform diagnosis of power system with power switch ON. Refer to "WIRING DIAGRAM - ON POWER SUPPLY - ".
NO: Repair or replace malfunctioning parts and Go to 7.
- PERFORM SELF-DIAGNOSIS (3)
With CONSULT
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect IPDM E/R harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 4 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 10 to 11 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Go to 8.
NO: INSPECTION END
- CHECK 12V BATTERY POWER SUPPLY
- Turn the power switch OFF.
- Disconnect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Disconnect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Check voltage between the electrically-driven intelligent brake unit harness connector terminals.VOLTAGE REFERENCE
Electrically-driven intelligent brake unit Voltage Connector Terminal E34 1 - 31 10 - 16 V 2 - 31 11 - 31 - Turn the power switch ON.CAUTION: Never engage READY state.
- Check voltage between the electrically-driven intelligent brake unit harness connector terminals.
VOLTAGE REFERENCEElectrically-driven intelligent brake unit Voltage Connector Terminal E34 1 - 31 10 - 16 V 2 - 31 11 - 31 Is the inspection result normal?
YES: Go to 11.
NO: Go to 9.
- CHECK 12V BATTERY POWER SUPPLY CIRCUIT
- Turn the power switch OFF.
- Disconnect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Check 60A fusible link (#F).
- Check continuity and for short circuit between harness connector terminal 1 of electrically-driven intelligent brake unit and 60A fusible link (#F).
- Check continuity and for short circuit between harness connector terminal 2 of electrically-driven intelligent brake unit and 60A fusible link (#F).
- Check 10A fuse (#78).
- Check continuity and for short circuit between harness connector terminal 11 of electrically-driven intelligent brake unit and 10A fuse (#78).
Is the inspection result normal?
YES: Perform diagnosis for 12V battery power supply. Refer to "WIRING DIAGRAM - BATTERY POWER SUPPLY - ".
NO: Repair or replace malfunctioning parts and Go to 10.
- PERFORM SELF-DIAGNOSIS (4)
With CONSULT
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 3 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 9 to 10 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Go to 11.
NO: INSPECTION END
- CHECK GROUND CIRCUIT
- Disconnect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Disconnect the electrically-driven intelligent brake unit harness connector.
- Check continuity between electrically-driven intelligent brake unit and ground.
CONTINUITY REFERENCEElectrically-driven intelligent brake unit - Continuity Connector Terminal E34 31 Ground Existed Is the inspection result normal?
YES: Go to 13.
NO: Repair or replace malfunctioning parts and Go to 12.
- PERFORM SELF-DIAGNOSIS (5)
With CONSULT
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 3 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 9 to 10 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Go to 13.
NO: INSPECTION END
- CHECK DATA MONITOR
With CONSULT
- Connect the electrically-driven intelligent brake unit harness connector.
- Connect 12V battery cable to negative terminal. Refer to "REMOVAL AND INSTALLATION ".
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 3 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Select "BRAKE" and "DATA MONITOR" according this order.
- Check "MOTOR POWER SUPPLY" and "CONTROL MODULE POWER". Refer to "REFERENCE VALUE ".
Is the inspection result normal?
YES: Go to 14.
NO: Replace the electrically-driven intelligent brake unit. Refer to "REMOVAL AND INSTALLATION ".
- PERFORM SELF-DIAGNOSIS (6)
With CONSULT
- Turn the power switch OFF to ON.CAUTION: Never engage READY state.
- Repeat step 1 for 2 times or more.CAUTION: Be sure to wait for 5 seconds or more after turning the power switch OFF.
- Turn the power switch OFF.
- Close all doors including the back door, and wait outside of vehicle for 5 minutes or more.
- Turn the power switch ON.CAUTION: Never engage READY state.
- Erase self-diagnosis result of "BRAKE".CAUTION: Turn the power switch OFF and wait 5 minutes or more after erase self-diagnosis result.
- Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
- Release brake pedal.
- Repeat steps 7 to 8 for 3 times.
- Perform "BRAKE" self-diagnosis.
Is DTC "C1A60" detected?
YES: Replace the electrically-driven intelligent brake unit. Refer to "REMOVAL AND INSTALLATION ".
NO: INSPECTION END
- Turn the power switch OFF to ON.