Diagnosis Procedure
- CHECK VEHICLE CONDITION
Visually check the appearance of the solar cell module for scratches, cracks, and dirt.
GO TO 2.
- CHECK SOLAR CELL MODULE FUNCTION
- Disconnect 12V battery negative terminal.
- Move vehicle to an area (indoor acceptable) that the solar cell module can get sufficient sunlight.
- Cover the solar cell module with a black cloth to shut out the sunlight.
- Check voltage between battery positive terminal and negative cable terminal.
- Repeat covering and uncovering the solar cell module with black cloth, and check the voltage change.
When normal : voltage change is observed
NOTE: If the voltage change is too small to judge, put a light source close or perform the operation outside where sunlight is available.Is the inspection result normal?
YES: GO TO 7.
Voltage does not change at 0V.: GO TO 3.
Voltage does not change at a constant voltage: There is a possibility of diffraction by other circuits. Repair diffraction to start inspection.
- CHECK HARNESS
- Install 12V battery positive terminal and negative terminal.
- Check voltage between coil and body ground.VOLTAGE REFERENCE CHART
(+) (-) Voltage (Approx.) Coil Connector Terminal Ground Battery voltage D104 1 Is the inspection result normal?
YES: GO TO 4.
NO: Check the following items.
- 10 A fuse (#9)
- Harness or connector between 12V battery and coil for a break or short
- CHECK COIL
Check voltage between coil and ground.
VOLTAGE REFERENCE CHART(+) (-) Voltage (Approx.) Coil Connector Terminal Ground Battery voltage D104 2 Is the inspection result normal?
YES: GO TO 5.
NO: Replace coil.
- CHECK HARNESS
Check voltage between solar cell module and ground.
VOLTAGE REFERENCE CHART(+) (-) Voltage (Approx.) Solar cell module Connector Terminal Ground Battery voltage D152 1 Is the inspection result normal?
YES: GO TO 6.
NO: Repair harness or connector between coil and solar cell module.
- CHECK HARNESS
Check continuity between solar cell module and ground.
CONTINUITY CHARTSolar cell module - Continuity Connector Terminal Ground Existed D152 2 Is the inspection result normal?
YES: Replace solar cell module.
NO: Repair harness of connector.
- CHECK DARK CURRENT
- Install 12V battery positive terminal and negative terminal.
- Check dark current. Refer to
"WORK PROCEDURE ".NOTE: If the diode in solar cell module has a malfunction (poor commutation), dark current of 150 mA flows.
Is dark current normal?
YES: INSPECTION END
NO: GO TO 8.
- CHECK DARK CURRENT
Remove 10 A-fuse (#9) to check dark current.
Is dark current normal?
YES: GO TO 9.
NO: Excessive dark current in other circuit.
- CHECK SOLAR CELL MODULE
- Install 10 A-fuse (#9).
- Disconnect connector of solar cell module to check dark current.
Is dark current normal?
YES: Replace solar cell module.
NO: Excessive dark current in other circuit.