MODULE STACK: Disassembly and Assembly: Assembly

Note the following items, and assemble in the reverse order of disassembly.

Module

• After replacing with a new module, be sure to record the date of replacement.
• When replacing a module with a new module, it is necessary to adjust the voltage of the other modules before installing the new module. For the voltage adjustment procedure, refer to "WORK PROCEDURE ".
• After assembly, check that the module terminals are arranged as shown in the figure below.
  Fig 1: Identifying Module Terminals

  Courtesy of NISSAN NORTH AMERICA, INC.
• Tighten each through bolt mounting nut (A) to the specified torque.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.
  Use Insulated Gloves, Insulated Footwear, Safety Glasses & Insulated Tools 
  Fig 2: Identifying Battery Mounting Plate RH And Mounting Nut

  Courtesy of NISSAN NORTH AMERICA, INC.

  First tightening torque: 3 0 N.m (0 31 kg-m 27 in-lb) 

  Second tightening torque: 4 0 N.m (0.41 k 35 in-lb) torque 

  Third tightening torque: 6 7 N.m (0 68 kg-m 59 in-lb) 

  NOTE: When installing, fix the end of the through bolt and tighten the mounting nut.

Bus Bar

• Tighten nuts in numerical order as shown in the figure below to install the bus bar onto the module stack.
  Fig 3: Identifying Bus Bar Nuts With Tightening Sequence

  Courtesy of NISSAN NORTH AMERICA, INC.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.
  Use Insulated Gloves, Insulated Footwear, Safety Glasses & Insulated Tools 

High-voltage Harness

• Tighten nuts in the numerical order as shown in the figure below to install the high-voltage harness onto the module stack.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.
  Use Insulated Gloves, Insulated Footwear, Safety Glasses & Insulated Tools 
  Fig 4: Identifying High-Voltage Harness Nuts With Tightening Sequence

  Courtesy of NISSAN NORTH AMERICA, INC.

Battery Temperature Sensor

• Install the battery temperature sensor at the position (A) indicated by the arrow (↓) as shown in the figure below.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear.
  Use Insulated Gloves, Insulated Footwear & Safety Glasses 
  Fig 5: Identifying Battery Temperature Sensors

  Courtesy of NISSAN NORTH AMERICA, INC.