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Transmission Assembly: Disassembly

CAUTION: Never disassemble parts behind drum support. Refer to "CROSS-SECTIONAL VIEW ".
  1. Drain ATF through drain plug.
  2. Remove torque converter by holding it firmly and turning while pulling straight out.
    Fig 1: Removing Torque Converter
    G04876017Courtesy of NISSAN NORTH AMERICA, INC.
  3. Remove tightening bolts (←) for converter housing and transmission case.
  4. Remove converter housing from transmission case.
    CAUTION: Be careful not to scratch converter housing.
    Fig 2: Locating Converter Housing And Transmission Case Mounting Bolts
    G07013604Courtesy of NISSAN NORTH AMERICA, INC.
  5. Remove O-ring from input clutch assembly.
    Fig 3: Identifying Input Clutch Assembly O-Ring
    G04876020Courtesy of NISSAN NORTH AMERICA, INC.
  6. Remove tightening bolts (←) for oil pump assembly and transmission case.
    Fig 4: Locating Oil Pump Assembly And Transmission Case Mounting Bolts
    G07013606Courtesy of NISSAN NORTH AMERICA, INC.
  7. Attach the sliding hammers [SST: ST25850000 (J-25721-A)] (A) to oil pump assembly (1) and extract it evenly from transmission case.
    Fig 5: Removing Oil Pump Assembly From Transmission Case Using Sliding Hammer
    G08740257Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Fully tighten the sliding hammer screws.
    • Make sure that bearing race is installed to the oil pump assembly edge surface.
  8. Remove O-ring (1) from oil pump assembly.
    Fig 6: Identifying Oil Pump Assembly O-Ring
    G07023136Courtesy of NISSAN NORTH AMERICA, INC.
  9. Remove bearing race (1) from oil pump assembly.
    Fig 7: Identifying Oil Pump Assembly Bearing Race
    G07016105Courtesy of NISSAN NORTH AMERICA, INC.
  10. Remove seal ring (1) from oil pump assembly.
    Fig 8: Identifying Oil Pump Assembly Seal Ring
    G07023138Courtesy of NISSAN NORTH AMERICA, INC.
  11. Remove under drive sun gear (1) from under drive carrier assembly.
    Fig 9: Identifying Under Drive Sun Gear
    G07016107Courtesy of NISSAN NORTH AMERICA, INC.
  12. Remove needle bearing (1) from under drive sun gear.
    Fig 10: Removing Needle Bearing From Under Drive Sun Gear
    G07016108Courtesy of NISSAN NORTH AMERICA, INC.
  13. Remove needle bearing (1) from under drive carrier assembly.
    Fig 11: Identifying Under Drive Carrier Assembly Needle Bearing
    G07016109Courtesy of NISSAN NORTH AMERICA, INC.
  14. Remove front brake component part (retaining plates, drive plates and driven plate) from transmission case by using a wire (A) with its tip bent like a hook.
    Fig 12: Removing Transmission Case Front Brake Component Part Using Wire
    G07016110Courtesy of NISSAN NORTH AMERICA, INC.
  15. Remove snap ring (1) from transmission case using a flat-bladed screwdriver.
    CAUTION:
    • Be careful not to scratch transmission case and 1st one-way clutch.
    • Be careful not to damage snap ring.
    Fig 13: Removing Transmission Case Snap Ring Using Flatbladed Screwdriver
    G07016111Courtesy of NISSAN NORTH AMERICA, INC.
  16. Remove input clutch assembly (with 1st one-way clutch, under drive carrier assembly, front brake hub, front carrier assembly, and rear internal gear) (1) from transmission case.
    Fig 14: Remove Input Clutch Assembly And Related Components From Transmission Case
    G07016112Courtesy of NISSAN NORTH AMERICA, INC.
  17. Remove 1st one-way clutch (1) from front brake hub.
    Fig 15: Identifying 1st One-Way Clutch
    G07016113Courtesy of NISSAN NORTH AMERICA, INC.
  18. Remove under drive carrier assembly (with front brake hub) (1) from front carrier assembly.
    Fig 16: Identifying Under Drive Carrier Assembly
    G07016114Courtesy of NISSAN NORTH AMERICA, INC.
  19. Remove needle bearing (1) from front carrier assembly.
    Fig 17: Removing Needle Bearing From Front Carrier Assembly
    G07016115Courtesy of NISSAN NORTH AMERICA, INC.
  20. Remove seal rings (1) from input clutch assembly.
    Fig 18: Identifying Input Clutch Assembly Seal Rings
    G07023148Courtesy of NISSAN NORTH AMERICA, INC.
  21. Remove mid carrier assembly and rear carrier assembly as a unit.
    Fig 19: Identifying Mid Carrier Assembly
    G04876032Courtesy of NISSAN NORTH AMERICA, INC.
  22. Remove mid carrier assembly from rear carrier assembly.
    Fig 20: Removing Mid Carrier Assembly From Rear Carrier Assembly
    G04876033Courtesy of NISSAN NORTH AMERICA, INC.
  23. Remove needle bearing (front side) from mid carrier assembly.
    Fig 21: Removing Needle Bearing From Mid Carrier Assembly
    G04876034Courtesy of NISSAN NORTH AMERICA, INC.
  24. Remove needle bearing (rear side) from mid carrier assembly.
    Fig 22: Removing Needle Bearing From Mid Carrier Assembly
    G04876035Courtesy of NISSAN NORTH AMERICA, INC.
  25. Remove bearing race from rear carrier assembly.
    Fig 23: Removing Bearing Race From Rear Carrier Assembly
    G04876036Courtesy of NISSAN NORTH AMERICA, INC.
  26. Remove needle bearing from rear carrier assembly.
    Fig 24: Removing Needle Bearing From Rear Carrier Assembly
    G04876037Courtesy of NISSAN NORTH AMERICA, INC.
  27. Remove mid sun gear assembly, rear sun gear assembly, and high and low reverse clutch hub as a unit.
    CAUTION: Be careful to remove then with bearing race and needle bearing.
    Fig 25: Identifying Mid And Rear Sun Gear Assembly
    G04876038Courtesy of NISSAN NORTH AMERICA, INC.
  28. Remove high and low reverse clutch assembly from direct clutch assembly.
    CAUTION: Make sure that needle bearing is installed to the high and low reverse clutch assembly edge surface.
    Fig 26: Identifying High And Low Reverse Clutch Assembly
    G04876039Courtesy of NISSAN NORTH AMERICA, INC.
  29. Remove direct clutch assembly from reverse brake.
    Fig 27: Identifying Reverse Brake Direct Clutch Assembly
    G04876040Courtesy of NISSAN NORTH AMERICA, INC.
  30. Remove needle bearing from drum support.
    Fig 28: Removing Needle Bearing From Drum Support
    G04876041Courtesy of NISSAN NORTH AMERICA, INC.
  31. Remove snap ring (1) from joint connector (A).
    Fig 29: Removing Joint Connector Snap Ring
    G05218604Courtesy of NISSAN NORTH AMERICA, INC.
  32. Push joint connector (A).
    CAUTION: Be careful not to damage connector.
    Fig 30: Push Joint Connector
    G05218605Courtesy of NISSAN NORTH AMERICA, INC.
  33. Remove oil pan mounting bolts (←).
    Fig 31: Locating Oil Pan Mounting Bolts
    G08740283Courtesy of NISSAN NORTH AMERICA, INC.
  34. Remove oil pan (2) and oil pan gasket.
  35. Remove magnets (1) from oil pan.
    Fig 32: Identifying Oil Pan Magnets
    G05218607Courtesy of NISSAN NORTH AMERICA, INC.
  36. Disconnect output speed sensor connector (A).
    CAUTION: Be careful not to damage connector.
  37. Disengage terminal clips (←).
    Fig 33: Locating Output Speed Sensor Connector Terminal Clips
    G07013520Courtesy of NISSAN NORTH AMERICA, INC.
  38. Remove control valve & TCM mounting bolts and clip (1) from the control valve & TCM.
    Fig 34: Identifying TCM Mounting Bolts And Clip
    G08740286Courtesy of NISSAN NORTH AMERICA, INC.
    Bolt symbol Length mm (in) Number of bolts
    A 43 (1.69) 3
    B 40 (1.57) 2
    C 54 (2.13) 6
    D 50 (1.97) 2
    E(1) 50 (1.97) 1
    (1) Reamer bolt
  39. Remove the control valve & TCM (1) from transmission case.
    CAUTION: When removing, never with the manual valve notch and manual plate height. Remove it vertically.
    Fig 35: Removing Control Valve And TCM From Transmission Case
    G07016133Courtesy of NISSAN NORTH AMERICA, INC.
  40. Remove joint connector (1) from the control valve & TCM using a flat-bladed screwdriver (A).
    Fig 36: Removing Joint Connector From Control Valve And TCM Using Flat-Bladed Screwdriver
    G07016134Courtesy of NISSAN NORTH AMERICA, INC.
  41. Disconnect TCM connector (A).
    CAUTION: Be careful not to damage connector.
    Fig 37: Disconnecting TCM Connector
    G07016135Courtesy of NISSAN NORTH AMERICA, INC.
  42. Remove tightening bolts for rear extension assembly and transmission case.
    Fig 38: Identifying Rear Extension Assembly And Transmission Case Mounting Bolts
    G08740290Courtesy of NISSAN NORTH AMERICA, INC.
  43. Tap rear extension assembly using a soft hammer.
    CAUTION: Be careful not to damage rear extension.
    Fig 39: Tapping Rear Extension Assembly Using Soft Hammer
    G04876059Courtesy of NISSAN NORTH AMERICA, INC.
  44. Remove rear extension assembly from transmission case. (With needle bearing.)
    Fig 40: Removing Rear Extension Assembly From Transmission Case
    G04876060Courtesy of NISSAN NORTH AMERICA, INC.
  45. Remove bearing race from output shaft.
    Fig 41: Removing Output Shaft Bearing Race
    G04875958Courtesy of NISSAN NORTH AMERICA, INC.
  46. Remove output shaft from transmission case by rotating left/right.
    Fig 42: Removing Transmission Case Output Shaft
    G04876062Courtesy of NISSAN NORTH AMERICA, INC.
  47. Remove parking gear (1) from output shaft (2).
    Fig 43: Removing Output Shaft Parking Gear
    G05218658Courtesy of NISSAN NORTH AMERICA, INC.
  48. Remove seal rings (1) from output shaft.
    Fig 44: Identifying Output Shaft Seal Rings
    G08740296Courtesy of NISSAN NORTH AMERICA, INC.
  49. Remove needle bearing from transmission case.
    Fig 45: Identifying Transmission Case Needle Bearing
    G04876065Courtesy of NISSAN NORTH AMERICA, INC.
  50. Remove output speed sensor (1) from transmission case.
    Fig 46: Locating Transmission Case Output Speed Sensor
    G08740298Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Never subject it to impact by dropping or hitting it.
    • Never disassemble.
    • Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
    • Never place in an area affected by magnetism.
  51. Remove reverse brake snap ring (fixing plate) with 2 flat-bladed screwdrivers.
    CAUTION:
    • Be careful not to scratch transmission case and reverse brake retaining plate.
    • Be careful not to damage snap ring.
    NOTE: Press out snap ring from the transmission case oil pan side gap with a flat-bladed screwdriver, and remove it using a another screw driver.
  52. Remove reverse brake retaining plate from transmission case.
    Fig 47: Removing Reverse Brake Snap Ring Using Flat-Bladed Screwdrivers
    G04876067Courtesy of NISSAN NORTH AMERICA, INC.
  53. Remove N-spring from transmission case.
    Fig 48: Identifying Drive And Driven Plate, N-Spring And Transmission Case
    G04876068Courtesy of NISSAN NORTH AMERICA, INC.
  54. Remove reverse brake component part (drive plates, driven plates, and dish plates) from transmission case.
    Fig 49: Removing Transmission Case Reverse Brake Component Parts
    G04876069Courtesy of NISSAN NORTH AMERICA, INC.
  55. Remove snap ring (fixing spring retainer) using a flat-bladed screwdriver.
    CAUTION:
    • Be careful not to scratch transmission case and spring retainer.
    • Be careful not to damage snap ring.
    Fig 50: Identifying Snap Ring (Fixing Spring Retainer)
    G04876070Courtesy of NISSAN NORTH AMERICA, INC.
  56. Remove reverse brake spring retainer and reverse brake return spring from transmission case.
    Fig 51: Identifying Reverse Brake Spring Retainer
    G04876071Courtesy of NISSAN NORTH AMERICA, INC.
  57. Remove seal rings from drum support.
    Fig 52: Identifying Drum Support Seal Rings
    G04876072Courtesy of NISSAN NORTH AMERICA, INC.
  58. Remove needle bearing from drum support edge surface.
    Fig 53: Identifying Drum Support Edge Surface Needle Bearing
    G04876073Courtesy of NISSAN NORTH AMERICA, INC.
  59. Remove reverse brake piston (1) from transmission case with compressed air. Refer to "OIL CHANNEL ".
    Fig 54: Removing Transmission Case Reverse Brake Piston
    G08740306Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Care should be taken not to abruptly blow air. It makes pistons incline, as the result, it becomes hard to disassemble the pistons.
  60. Remove D-rings from reverse brake piston.
    Fig 55: Identifying Reverse Brake Piston D-Rings
    G04876075Courtesy of NISSAN NORTH AMERICA, INC.
  61. Remove manual shaft retaining pin with pair of nippers.
    CAUTION: Be careful not to cut retaining pin.
    Fig 56: Removing Manual Shaft Retaining Pin With Pair Of Nippers
    G04876077Courtesy of NISSAN NORTH AMERICA, INC.
  62. Remove manual plate (1) from detent spring (2).
  63. Remove parking rod (3) from manual plate.
  64. Install manual plate to detent spring.
    Fig 57: Identifying Manual Plate, Detent Spring And Parking Rod
    G07013610Courtesy of NISSAN NORTH AMERICA, INC.
  65. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin (1).
    Fig 58: Identifying Knock Out Retaining Pin
    G07013611Courtesy of NISSAN NORTH AMERICA, INC.
  66. Remove manual plate from manual shaft.
    Fig 59: Removing Manual Plate From Shaft
    G04876078Courtesy of NISSAN NORTH AMERICA, INC.
  67. Remove manual shaft from transmission case.
    Fig 60: Removing Manual Shaft From Transmission Case
    G04876080Courtesy of NISSAN NORTH AMERICA, INC.
  68. Remove manual shaft oil seals using a flat-bladed screwdriver.
    CAUTION: Be careful not to scratch transmission case.
    Fig 61: Removing Manual Shaft Oil Seals Using Flat-Bladed Screwdriver
    G04876081Courtesy of NISSAN NORTH AMERICA, INC.
  69. Remove detent spring (1) from transmission case.
    Fig 62: Locating Transmission Case Detent Spring Bolt
    G08740314Courtesy of NISSAN NORTH AMERICA, INC.
  70. Remove needle bearing (1) from rear extension.
    Fig 63: Identifying Rear Extension Needle Bearing
    G04875973Courtesy of NISSAN NORTH AMERICA, INC.
  71. Remove parking actuator support from rear extension.
    Fig 64: Removing Rear Extension Parking Actuator Support
    G04875963Courtesy of NISSAN NORTH AMERICA, INC.
  72. Remove parking pawl (with return spring) and pawl shaft from rear extension.
    Fig 65: Removing Rear Extension Parking Pawl And Pawl Shaft
    G04875964Courtesy of NISSAN NORTH AMERICA, INC.
  73. Remove return spring (1) from parking pawl (2).
    Fig 66: Identifying Return Spring And Parking Pawl
    G04875965Courtesy of NISSAN NORTH AMERICA, INC.
  74. Remove rear oil seal from rear extension using a flat-bladed screwdriver.
CAUTION: Be careful not to scratch rear extension.
Fig 67: Removing Rear Oil Seal From Rear Extension Using Flat-Bladed Screwdriver
G04875966Courtesy of NISSAN NORTH AMERICA, INC.