Transmission Assembly: Assembly

As shown in the figure below, use a drift [22 mm (0.87 in) dia. commercial service tool] to drive manual shaft oil seals into the transmission case until it is flush.
CAUTION:
- Never reuse manual shaft oil seals.
- Apply ATF to manual shaft oil seals.
Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case Using Drift
Courtesy of NISSAN NORTH AMERICA, INC.
Install detent spring (1) to transmission case. Tighten detent spring bolt to the specified torque.

Fig 2: Installing Transmission Case Detent Spring
Courtesy of NISSAN NORTH AMERICA, INC.
Install manual shaft to transmission case.

Fig 3: Installing Manual Shaft To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking rod (1) to manual plate (2).

Fig 4: Installing Parking Rod To Manual Plate
Courtesy of NISSAN NORTH AMERICA, INC.
Install manual plate (with parking rod) to manual shaft.

Fig 5: Installing Manual Plate To Manual Shaft
Courtesy of NISSAN NORTH AMERICA, INC.
Install retaining pin (1) into the manual plate and manual shaft.
1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the manual plate.
  A: Approx. 2 mm (0.08 in)
  
  Fig 6: Identifying Retaining Pin Dimension
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  CAUTION: Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the manual plate.
Install retaining pin into the transmission case and manual shaft.
1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
2. Use a hammer to tap the retaining pin into the transmission case.
  CAUTION: Drive retaining pin to 5±1 mm (0.20±0.04 in) over the transmission case.
  
  Fig 7: Identifying Transmission Case Retaining Pin Dimension
  Courtesy of NISSAN NORTH AMERICA, INC.
Install D-rings to reverse brake piston.

Fig 8: Installing Reverse Brake Piston D-Rings
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake piston to transmission case.

Fig 9: Installing Reverse Brake Piston
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to drum support edge surface.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 10: Identifying Needle Bearing Petroleum Jelly Applying Area
Courtesy of NISSAN NORTH AMERICA, INC.
Install seal rings to drum support.

Fig 11: Installing Seal Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake spring retainer and reverse brake return spring to transmission case.

Fig 12: Installing Spring Retainer
Courtesy of NISSAN NORTH AMERICA, INC.
Set the clutch spring compressor [SST: KV31102400 (J-34285 and J-34285-87)] (A) on reverse brake spring retainer and install snap ring (fixing spring retainer) (1) to transmission case while compressing return spring.
CAUTION:
- Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
- Be careful not to damage snap ring.
Fig 13: Installing Snap Ring To Transmission Case Using Tool
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake component part (dish plates, driven plates, and drive plates) to transmission case.

Fig 14: Identifying Drive, Driven, Dish, Retaining Plate And Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Check order of plates.
Assemble N-spring.

Fig 15: Locating Transmission Case, Drive, Driven Plate And N-Spring
Courtesy of NISSAN NORTH AMERICA, INC.
Install reverse brake retaining plate to transmission case.
Install snap ring to transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 16: Installing Transmission Case Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Measure clearance between reverse brake retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
Specified reverse brake clearance "A"

Standard: Refer to "REVERSE BRAKE CLEARANCE ".

Retaining plate: Refer to "REVERSE BRAKE CLEARANCE "

Fig 17: Identifying Clearance Between Retaining Plate And Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to transmission case.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 18: Installing Transmission Case Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install output speed sensor (1) to transmission case and tighten output speed sensor mounting bolt (←) to the specified torque.
CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
Fig 19: Locating Output Speed Sensor Mounting Bolt
Courtesy of NISSAN NORTH AMERICA, INC.
As shown in the figure below, use the drift to drive rear oil seal into the rear extension (2WD) (A) or adapter case (AWD) (B) until it is flush.

Fig 20: Driving Rear Oil Seal Into Rear Extension Using Drift
Courtesy of NISSAN NORTH AMERICA, INC.
CAUTION:
- Never reuse rear oil seal.
- Apply ATF to rear oil seal.
- Never incline rear oil seal.
Install return spring (1) to parking pawl (2).

Fig 21: Identifying Return Spring And Parking Pawl
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (AWD).

Fig 22: Installing Rear Extension Parking Pawl And Pawl Shaft
Courtesy of NISSAN NORTH AMERICA, INC.
Install parking actuator support to rear extension (2WD) or adapter case (AWD).

Fig 23: Installing Parking Actuator Support
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to rear extension (2WD) or adapter case (AWD).
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 24: Installing Rear Extension Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
1. 2WD
  1. Install seal rings (1) to output shaft.
    
    Fig 25: Installing Output Shaft Seal Rings
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. Install parking gear (1) to output shaft (2).
    
    Fig 26: Installing Output Shaft Parking Gear
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 27: Installing Output Shaft Into Transmission Case
    Courtesy of NISSAN NORTH AMERICA, INC.
  4. Install bearing race to output shaft.
    
    Fig 28: Installing Output Shaft Bearing Race
    Courtesy of NISSAN NORTH AMERICA, INC.
  5. Apply recommended sealant to rear extension assembly as shown in the figure below.
    Use Anaerobic Liquid Gasket or an equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
    
    Sealant starting point and endpoint (A): Start and finish point shall be in the center of two bolts.
    
    Overlap width of sealant starting point and endpoint (B): 3 - 5 mm (0.12 - 0.20 in)
    
    Sealant width (C): 1.0 - 2.0 mm (0.04 - 0.08 in)
    
    Sealant height (C): 0.4 - 1.0 mm (0.016 - 0.04 in)
    
    Fig 29: Identifying Sealant Overlap On Rear Extension Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.
  6. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.
    
    Fig 30: Installing Rear Extension Assembly To Transmission Case
    Courtesy of NISSAN NORTH AMERICA, INC.
  7. Tighten rear extension assembly bolts to the specified torque.
    
    Fig 31: Identifying Rear Extension Assembly Bolts
    Courtesy of NISSAN NORTH AMERICA, INC.
2. AWD
  1. Install seal rings (1) to output shaft.
    
    Fig 32: Installing Output Shaft Seal Rings
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. Install parking gear (1) to output shaft (2).
    
    Fig 33: Installing Output Shaft Parking Gear
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    
    Fig 34: Installing Output Shaft Into Transmission Case
    Courtesy of NISSAN NORTH AMERICA, INC.
  4. Install bearing race to output shaft.
    
    Fig 35: Installing Output Shaft Bearing Race
    Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install gasket onto transmission case.
    CAUTION: Completely remove all moisture, oil and old gasket, etc. from the transmission case and adapter case assembly mounting surfaces.
    
    Fig 36: Installing Gasket Onto Transmission Case
    Courtesy of NISSAN NORTH AMERICA, INC.
  6. Install adapter case assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.
    
    Fig 37: Installing Adapter Case Assembly To Transmission Case
    Courtesy of NISSAN NORTH AMERICA, INC.
  7. Tighten adapter case assembly bolts to the specified torque.
    
    Fig 38: Identifying Adapter Case Assembly Bracket And Bolts
    Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to drum support.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 39: Installing Drum Support Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install direct clutch assembly to reverse brake.
CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.

Fig 40: Installing Direct Clutch Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install high and low reverse clutch assembly to direct clutch.

Fig 41: Installing High And Low Reverse Clutch Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Align the drive plate using a flat-bladed screwdriver.

Fig 42: Aligning Drive Plate Using Flat-Bladed Screwdriver
Courtesy of NISSAN NORTH AMERICA, INC.
Install high and low reverse clutch hub, mid sun gear assembly, and rear sun gear assembly as a unit.

Fig 43: Installing Mid And Rear Sun Gear Assembly
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear.

Fig 44: Identifying High And Low Reverse Clutch Drum Protrusion Dimension
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing to rear carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 45: Installing Needle Bearing To Rear Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install bearing race to rear carrier assembly.
CAUTION: Check the direction of bearing race. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 46: Installing Bearing Race To Rear Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install rear carrier assembly to direct clutch drum.

Fig 47: Locating Rear Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (rear side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ". TRANSMISSION ASSEMBLY

Fig 48: Installing Rear Side Needle Bearing To Mid Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (front side) to mid carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 49: Installing Front Side Needle Bearing To Mid Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install mid carrier assembly to rear carrier assembly.

Fig 50: Locating Mid Carrier Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install seal rings (1) to input clutch assembly.

Fig 51: Installing Input Clutch Assembly Seal Rings
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to front carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 52: Installing Front Carrier Assembly Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install input clutch assembly (with front carrier assembly and rear internal gear) (1) to transmission case.
CAUTION: Check that the needle bearing (2) is securely positioned. If the needle bearing position is misaligned, adjust it to the specified position.

Fig 53: Locating Input Clutch Assembly And Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install 1st one-way clutch (1) to front brake hub (with under drive carrier) (2).
Check operation of 1st one-way clutch.
1. Hold 1st one-way clutch.
2. Check front brake hub for correct locking and unlocking directions.
  CAUTION: If not shown in figure below, check installation direction of 1st one-way clutch.
  
  Fig 54: Checking 1st One-Way Clutch For Correct Locking And Unlocking
  Courtesy of NISSAN NORTH AMERICA, INC.
Install under drive carrier (with 1st one-way clutch) (1) to transmission case.

Fig 55: Locating Under Drive Carrier (With 1st One-Way Clutch)
Courtesy of NISSAN NORTH AMERICA, INC.
Install snap ring (1) to transmission case.
CAUTION: Be careful not to damage snap ring.

Fig 56: Locating Transmission Case Snap Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install front brake component part (retaining plates, drive plates and, driven plate) to transmission case.

Fig 57: Identifying Thick, Thin Retaining Plate, Drive And Driven Plate
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Check order of plates.
Install needle bearing (1) to under drive carrier assembly.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 58: Locating Under Drive Carrier Assembly Needle Bearing
Courtesy of NISSAN NORTH AMERICA, INC.
Install under drive sun gear (1) to under drive carrier assembly.

Fig 59: Locating Under Drive Sun Gear
Courtesy of NISSAN NORTH AMERICA, INC.
Adjustment of total end play "T".
- Measure clearance between bearing race (1) and oil pump cover (2).
- Select proper thickness of bearing race so that end play is within specifications.
  
  Fig 60: Identifying Clearance Between Bearing Race And Oil Pump Cover
  Courtesy of NISSAN NORTH AMERICA, INC.
1. Measure dimensions "K" and "L", and calculate dimension "J".
  
  Fig 61: Measuring Transmission Case And Under Drive Sun Gear Dimensions
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  "J": Distance between the oil pump fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.
  
  J = K - L
  1. Measure dimension "K" between the converter housing fitting surface of transmission case (1) and the needle bearing mating surface of under drive sun gear (2).
    CAUTION:
    Never change the straightedge (A) installation position before the completion of "L" measurement.
    
    Measure dimension "K" in at least three places, and take the average.
    Fig 62: Measuring Dimension Between Converter Housing Fitting Surface Of Transmission Case And Needle Bearing Mating Surface
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
    
    Fig 63: Measuring Dimension Between Converter Housing Fitting Surface Of Transmission Case And Oil Pump Fitting Surface
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Measure dimension "L" in at least three places, and take the average.
  3. Calculate dimension "J".
    J = K - L
2. Measure dimensions "M1" and "M2", and calculate dimension "M".
  
  Fig 64: Measuring Bearing Race, Needle Bearing And Oil Pump Assembly Dimensions
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  "M": Distance between the transmission case fitting surface of oil pump and the needle bearing on oil pump.
  
  M = M1 - M2
  1. Place bearing race (1) and needle bearing (2) on oil pump assembly (3).
    
    Fig 65: Identifying Bearing Race, Needle Bearing And Oil Pump Assembly
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.
    
    Fig 66: Measuring Dimension Between Transmission Case Fitting Surface Of Oil Pump And End Of Oil Pump
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Measure dimension "M1" in at least three places, and take the average.
  3. Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.
    
    Fig 67: Measuring Dimension Between Needle Bearing On Oil Pump And End Of Oil Pump
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Measure dimension "M2" in at least three places, and take the average.
  4. Calculate dimension "M".
    M = M1 - M2
3. Adjust total end play "T".
  
  Fig 68: Identifying Bearing Race And Oil Pump Assembly Total End Play
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  T = J - M
  
  Total end play "T": Refer to "TOTAL END PLAY ".
  - Select proper thickness of bearing race so that total end play is within specifications.
    Bearing races: Refer to "TOTAL END PLAY ".
Adjustment of front brake clearance "C".
- Measure clearance between front brake piston (1) and front brake retaining plate (2).
- Select proper thickness of front brake retaining plat so that clearance is within specifications.
  
  Fig 69: Measuring Clearance Between Front Brake Piston And Retaining Plate
  Courtesy of NISSAN NORTH AMERICA, INC.
1. Measure dimensions "O" and "P", and calculate dimension "N".
  
  Fig 70: Measuring Dimension Of Transmission Case And Front Brake Retaining Plate
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  "N": Distance between the oil pump fitting surface of transmission case and the front brake retaining plate.
  
  N = O - P
  1. Measure dimension "O" between the converter housing fitting surface of transmission case (1) and the front brake retaining plate (2).
    CAUTION:
    Never change the straightedge (A) installation position before the completion of "P" measurement.
    
    Measure dimension "O" in at least three places, and take the average.
    Fig 71: Measuring Dimension Between Converter Housing Fitting Surface Of Transmission Case And Front Brake Retaining Plate
    Courtesy of NISSAN NORTH AMERICA, INC.
  2. Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
    
    Fig 72: Measuring Dimension Between Converter Housing Fitting Surface Of Transmission Case And Oil Pump Fitting Surface
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Measure dimension "P" in at least three places, and take the average.
  3. Calculate dimension "N".
    N = O - P
2. Measure dimensions "Q1" and "Q2", and calculate dimension "Q".
  
  Fig 73: Measuring Front Brake Piston And Oil Pump Assembly Dimension
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  "Q": Distance between the transmission case fitting surface of oil pump and the front brake piston.
  
  Q = Q1 - Q2
  1. Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.
    
    Fig 74: Measuring Dimension Between Transmission Case Fitting Surface Of Oil Pump And Straightedge On Front Brake Piston
    Courtesy of NISSAN NORTH AMERICA, INC.
    
    CAUTION: Measure dimension "Q1" in at least three places, and take the average.
  2. Measure dimension "Q2" of the straightedge.
    
    Fig 75: Measuring Front Brake Piston And Oil Pump Assembly Dimension
    Courtesy of NISSAN NORTH AMERICA, INC.
  3. Calculate dimension "Q".
    Q = Q1 - Q2
3. Adjust front brake clearance "C".
  
  Fig 76: Identifying Front Brake Clearance
  Courtesy of NISSAN NORTH AMERICA, INC.
  
  C = N - Q
  
  Front brake clearance "C": Refer to "FRONT BRAKE CLEARANCE ".
  - Select proper thickness of front brake retaining plate so that front brake clearance is within specifications.
    Retaining plate: Refer to "FRONT BRAKE CLEARANCE ".
Remove under drive sun gear (1) from under drive carrier assembly.

Fig 77: Locating Under Drive Sun Gear
Courtesy of NISSAN NORTH AMERICA, INC.
Install needle bearing (1) to under drive sun gear.
CAUTION: Check the direction of needle bearing. Refer to "LOCATION OF NEEDLE BEARINGS AND BEARING RACES ".

Fig 78: Installing Needle Bearing To Under Drive Sun Gear
Courtesy of NISSAN NORTH AMERICA, INC.
Install O-ring (1) to oil pump assembly.

Fig 79: Installing Oil Pump Assembly O-Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install seal ring (1) to oil pump assembly.

Fig 80: Installing Oil Pump Assembly Seal Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install bearing race (1) to oil pump assembly.

Fig 81: Installing Oil Pump Assembly Bearing Race
Courtesy of NISSAN NORTH AMERICA, INC.
Install under drive sun gear (with needle bearing) (1) to oil pump assembly (2).

Fig 82: Installing Under Drive Sun Gear (With Needle Bearing) And Oil Pump Assembly
Courtesy of NISSAN NORTH AMERICA, INC.
Install oil pump assembly (with under drive sun gear) to transmission case.
CAUTION: Apply ATF to oil pump bearing.

Fig 83: Installing Oil Pump Assembly (With Under Drive Sun Gear) To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
Apply recommended sealant to oil pump assembly as shown in the figure below.
Use Genuine RTV Silicone Sealant or an equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.

Fig 84: Identifying Oil Pump Assembly Sealant Applying Area
Courtesy of NISSAN NORTH AMERICA, INC.
Tighten oil pump bolts (←) to the specified torque.

Fig 85: Locating Oil Pump Assembly And Transmission Case Bolts
Courtesy of NISSAN NORTH AMERICA, INC.
Install O-ring to input clutch assembly.

Fig 86: Installing Input Clutch Assembly O-Ring
Courtesy of NISSAN NORTH AMERICA, INC.
Install converter housing to transmission case, and tighten converter housing bolts (←) to the specified torque.

Fig 87: Locating Converter Housing And Transmission Case Bolts
Courtesy of NISSAN NORTH AMERICA, INC.
Connect TCM connector (A) to joint connector.

Fig 88: Identifying TCM Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install joint connector (1) to the control valve and TCM.
CAUTION: Apply ATF to O-ring of joint connector.

Fig 89: Installing Joint Connector To Control Valve And TCM
Courtesy of NISSAN NORTH AMERICA, INC.
Install the control valve and TCM (1) to transmission case.

Fig 90: Installing Control Valve And TCM To Transmission Case
Courtesy of NISSAN NORTH AMERICA, INC.
CAUTION:
- Make sure that input speed sensor securely installs input speed sensor holes (A).
- Hang down output speed sensor harness toward outside so as not to disturb installation of the control valve and TCM.
- Adjust joint connector of the control valve and TCM to terminal hole of transmission case.
  
  Fig 91: Identifying Input Speed Sensor Holes
  Courtesy of NISSAN NORTH AMERICA, INC.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
  
  Fig 92: Locating Manual Plate And Valve
  Courtesy of NISSAN NORTH AMERICA, INC.

Install bolts and clip (1) to the control valve and TCM. Tighten bolt (E) to the specified torque before tightening the other than bolts.

Fig 93: Identifying Control Valve And TCM Mounting Bolts

Courtesy of NISSAN NORTH AMERICA, INC.

Bolt symbol

Length mm (in)

Number of bolts

43 (1.69)

40 (1.57)

54 (2.13)

50 (1.97)

E⁽¹⁾

50 (1.97)

⁽¹⁾	Reamer bolt

Connect output speed sensor connector (A).
Engage output speed sensor harness with terminal clips (←).

Fig 94: Locating Output Speed Sensor Connector Terminal Clip
Courtesy of NISSAN NORTH AMERICA, INC.
Pull down joint connector (1).
CAUTION: Be careful not to damage connector.

Fig 95: Pulling Down Joint Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install snap ring (1) to joint connector (2).

Fig 96: Installing Snap Ring To Joint Connector
Courtesy of NISSAN NORTH AMERICA, INC.
Install magnets (1) in oil pan.
Install oil pan gasket to transmission case.
CAUTION:
- Never reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
Fig 97: Identifying Magnets
Courtesy of NISSAN NORTH AMERICA, INC.
Install oil pan (2) and clips (1) to transmission case.

Fig 98: Locating Oil Pan Mounting Bolts
Courtesy of NISSAN NORTH AMERICA, INC.
CAUTION:
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure below after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque.

Fig 99: Oil Pan Mounting Bolts Tightening Sequence
Courtesy of NISSAN NORTH AMERICA, INC.

CAUTION: Never reuse oil pan mounting bolts.
Install drain plug and drain plug gasket to oil pan. Tighten drain plug to the specified torque.
CAUTION: Never reuse drain plug and drain plug gasket.
Pour ATF into torque converter.
- Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of ATF is required for a new torque converter.
- When reusing old torque converter, add the same amount of ATF as was drained.
  
  Fig 100: Pouring ATF Into Torque Converter
  Courtesy of NISSAN NORTH AMERICA, INC.
Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION: Install torque converter while rotating it.

Fig 101: Installing Torque Converter
Courtesy of NISSAN NORTH AMERICA, INC.
Measure dimension (A) to make sure that torque converter is in proper position.

Fig 102: Measuring Torque Converter Dimension Using Tool
Courtesy of NISSAN NORTH AMERICA, INC.

Dimension (A): Refer to "TORQUE CONVERTER ".