FRONT FINAL DRIVE DIFFERENTIAL ASSEMBLY : Disassembly & Assembly: Disassembly
- Drain gear oil, if necessary.
- Remove carrier cover mounting bolts.
- Remove carrier cover to insert the seal cutter (A) [SST: KV10111100 (J-37228)] between gear carrier and carrier cover.CAUTION:
- Never damage the mating surface.
- Never insert flat-bladed screwdriver, this may damage the mating surface.
- Remove side retainer.
- Remove side bearing adjusting shim.
- Remove O-ring from side retainer.
- Remove differential case assembly from gear carrier.
- Remove side oil seal (right side) from side retainer.
- Remove side bearing outer race with puller (A) [SST: KV381054S0 (J-34286)].
- Remove O-ring from gear carrier.
- Remove side oil seal (left side) from gear carrier.
- Remove side bearing outer race with puller (A) [SST: KV381054S0 (J-34286)].
- Remove side bearing inner race with puller (A) and base (B).
To prevent damage to bearing, engage puller jaws in groove (
).
A: Puller [SST: ST33051001 (J-22888-20)]
B: Base [SST: ST33061000 (J-8107-2)]
CAUTION:- To prevent damage to the side bearing and drive gear, place copper plates between these parts and vise.
- It is not necessary to remove side bearing inner race except if it is replaced.
- For proper reinstallation, paint matching marks on one differential case assembly.CAUTION: For matching marks, use paint. Never damage differential case and drive gear.
- Remove drive gear mounting bolts.
- Tap drive gear off differential case assembly with a soft hammer.CAUTION: Tap evenly all around to keep drive gear from bending.
- Remove lock pin of pinion mate shaft with a punch from drive gear side.
- Remove pinion mate shaft.
- Turn pinion mate gear, then remove pinion mate gears, pinion mate thrust washers, side gears and side gear thrust washers from differential case.
- Perform inspection after disassembly. Refer to FRONT FINAL DRIVE DIFFERENTIAL ASSEMBLY : Inspection .