Inspection and Adjustment
- Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1)" and "DAST CALIBRATION (MODE2)".
- Do not rotate road wheels during the "DAST CALIBRATION (MODE1)" and "DAST CALIBRATION (MODE2)" because the system is detected the vehicle running.
- PREPARATION
- Set the front wheel on the turn table.NOTE: Do not lift up the vehicle during "DAST CALIBRATION (MODE1)".
- Connect the battery charger to protect the 12 V battery.NOTE: Much electricity is used in "DAST CALIBRATION (MODE1)".
- Place the tilt to the highest level.
GO TO 2.
- Set the front wheel on the turn table.
- DAST CALIBRATION (MODE1) [CLUTCH PHASE CALCULATION]
CONSULT
- Connect CONSULT to the vehicle.
- Ignition switch ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Work support">>"DAST CALIBRATION (MODE1)". Refer to Description
.CAUTION: Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1)".
- Ignition switch OFF.CAUTION: Be sure to perform this step.
GO TO 3.
- ECU CONFIGURATION
CONSULT
- Ignition switch ON.CAUTION: Never start the engine.
- Perform configuration for steering force control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Perform configuration for steering angle main control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Perform configuration for steering angle sub control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Check that EPS warning lamp is turned ON.NOTE: Direct adaptive steering transfers to EPS mode.
- Ignition switch OFF.
- Disconnect the battery charger from the 12 V battery.
- Lift down the vehicle and disconnect CONSULT from the vehicle.
GO TO 4.
- Ignition switch ON.
- TOE-IN ADJUSTMENT
- Adjust toe-in according to the specified value.
Toe-in
: Refer to Wheel Alignment (Unladen1) .
CAUTION:- Loosen the lock nut of steering outer socket and adjust inner socket length.
- Always evenly adjust both toe-in alternately and adjust the difference between the left and right to the standard.
- Always fix the steering inner socket when tightening the steering outer socket.
- Drive the vehicle straightly and then stop the vehicle.
- Place the matching mark (
) on the steering wheel and steering column cover at the condition that the vehicle goes straight.
GO TO 5.
- Adjust toe-in according to the specified value.
- PREPARATION OF OFF-CENTER CALCULATION
- Lift up the vehicle.
- Align matching marks (
) (steering wheel and steering column cover) to turn the steering wheel to the position marked in Step 4.
- Place the matching mark (
) on the steering lower shaft and steering gear.
- Connect the battery charger to protect the 12 V battery.NOTE: Much electricity is used in "DAST CALIBRATION (MODE1/MODE2)".
- Lift down the vehicle and then set the front wheel on the turn table.NOTE: Do not lift up the vehicle during "DAST CALIBRATION (MODE1/MODE2)".
GO TO 6.
- DAST CALIBRATION (MODE1) [STEERING RACK NEUTRAL POSITION LEARNING]
CONSULT
- Ignition switch ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Work support">>"DAST CALIBRATION (MODE1)". Refer to Description
.CAUTION: Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1)".
GO TO 7.
- Ignition switch ON.
- ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
CONSULT
- Select "ABS">>"Work support">>"ST ANGLE SENSOR ADJUSTMENT".
- Touch START.CAUTION: Never touch steering wheel while adjusting steering angle sensor.
- After approx. 10 seconds, select "END".
- Place the ignition switch OFF, and then place it ON again.CAUTION:
- Never start the engine.
- Be sure to perform this step.
GO TO 8.
- PERFORM SELF-DIAGNOSIS
CONSULT
- Place the ignition switch OFF and wait at least 10 seconds.
- Start the engine.CAUTION: Never drive the vehicle.
- Select "Self Diagnostic Result" mode of "EPS/DAST 3", "DAST 1" and "DAST 2".
Is any DTC detected?
YES
Perform trouble diagnosis for the detected DTC. Refer to DTC Index (EPS/DAST 3), DTC Index (DAST 1), DTC Index (DAST 2).
NO
GO TO 9.
- LEARNING VALUE CONFIRMATION
CONSULT
- Place the ignition switch OFF to ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Data Monitor">>"ANGLE 1", and then and then check the value.
Monitor item
Standard value
ANGLE 1
-4.4 ≤ ANGLE 1 ≤ 4.4
Is the confirmation result normal?
YES
GO TO 10.
NO
Slightly lower the tilt position, and then re-perform "DAST CALIBRATION (MODE1)". GO TO 6.
- Place the ignition switch OFF to ON.
- DAST CALIBRATION (MODE2) [OFF-CENTER CALCULATION] CAUTION: Never start the engine.
CONSULT
- Select "EPS/DAST 3">>"Work support">>"DAST CALIBRATION (MODE2)".
- Check the following condition, and then touch the "START".
- Ignition switch is ON. (Engine is not started.)
- Battery charger is connected to 12 V battery.
- The front wheel is set on the turn table.NOTE: Do not lift up the vehicle during "DAST CALIBRATION (MODE 2)".
- Touch "START" to start the automatic steer.CAUTION: Be careful for the moving parts, steering wheel and front wheels are steered automatically when touch "START".NOTE: After finishing the automatic steering (After steering right and left 1.5 round trip, it returns to neutral position), steering clutch is released.
- Position the steering wheel with the visually neutral position and then touch "START".CAUTION: Since the force feedback of steering becomes smaller after the completion of auto steering, take good care for turning the steering. Also, do not turn the steering beyond 120 degrees.
- Align matching marks (
) (steering lower shaft and steering gear) to turn the steering wheel to the position marked in Step 5, and then touch "START".
- Record the displayed value of "off-center", and then touch "END".
GO TO 11.
- STEERING RACK OFF-CENTER ADJUSTMENT
- Adjust the off-center according to the off-center value calculated by "DAST CALIBRATION (MODE2)".
- Positive value: Turn the inner socket to the
direction (Road wheel is moving to the left).
- Negative value: Turn the inner socket to the
direction (Road wheel is moving to the right).
CAUTION:- Loosen the lock nut of steering outer socket and adjust inner socket length.
- Always evenly adjust both toe-in alternately and adjust the difference between the left and right to the standard.
- Always fix the steering inner socket when tightening the steering outer socket.
- Positive value: Turn the inner socket to the
- Ignition switch OFF.CAUTION: Be sure to perform this step.
GO TO 12.
- Adjust the off-center according to the off-center value calculated by "DAST CALIBRATION (MODE2)".
- CHECK INNER SOCKET LENGTH
- Check that inner socket length is in the specified value. Refer to Steering Gear .
Is the inspection result normal?
YES
GO TO 13.
NO
GO TO 1.
- STEERING ANGLE INSPECTION
- Lift down the vehicle.
- Start the engine.
- Fully steer right and left. And check that the knock sound does not exist from the steering rack.CAUTION: Never confuse the knock sound with the clutch sound that is heard from nearby of steering column.
Is the inspection result normal?
YES
GO TO 14.
NO
GO TO 16.
- TOE-IN INSPECTION
- Check toe-in within the specified value.
Toe-in
: Refer to Wheel Alignment (Unladen1) .
Is the inspection result normal?
YES
GO TO 15.
NO
GO TO 1.
- Check toe-in within the specified value.
- PERFORM SELF-DIAGNOSIS
CONSULT
- Place the ignition switch OFF and wait at least 10 seconds.
- Start the engine.CAUTION: Never drive the vehicle.
- Select "Self Diagnostic Result" mode of "EPS/DAST 3", "DAST 1" and "DAST 2".
Is any DTC detected?
YES
Perform trouble diagnosis for the detected DTC. Refer to DTC Index (EPS/DAST 3), DTC Index (DAST 1), DTC Index (DAST 2).
NO
Work End.
- CHECK SUSPENSION AND STEERING PARTS INSTALLATION CONDITION
- Check suspension and steering parts installation condition.
Is the inspection result normal?
YES
GO TO 5
NO
Install suspension and steering parts properly. Then perform the toe-in adjustment again. GO TO 1.