Inspection and Adjustment
- Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1)".
- Do not rotate road wheels during the DAST calibration because the system is detected the vehicle running.
- Never move the vehicle until the toe-in adjustment is finished.
- PREPARATION
- Set the vehicle to alignment tester. Then set the front wheel on the turn table of 4 wheel alignment tester.NOTE: Do not lift up the vehicle during "DAST CALIBRATION (MODE1)".
- Connect the battery charger to protect the battery.NOTE: Much electricity is used in "DAST CALIBRATION (MODE1)".
GO TO 2.
- Set the vehicle to alignment tester. Then set the front wheel on the turn table of 4 wheel alignment tester.
- ECU CONFIGURATION
CONSULT
- Connect the CONSULT.
- Ignition switch ON.CAUTION: Never start the engine.
- Perform configuration for steering force control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Perform configuration for steering angle main control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Perform configuration for steering angle sub control module. Refer to Work Procedure
.NOTE: The replacement of control module included in configuration is not required.
- Ignition switch OFF.
GO TO 3.
- DAST CALIBRATION (MODE1) [CLUTCH PHASE LEARNING]
CONSULT
- Ignition switch ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Work support">>"DAST CALIBRATION (MODE 1)". Refer to Description .
- Ignition switch OFF.CAUTION: Be sure to perform this step.
GO TO 4.
- Ignition switch ON.
- DAST CALIBRATION (MODE1) [STEERING RACK NEUTRAL POSITION LEARNING]
CONSULT
- Ignition switch ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Work support">>"DAST CALIBRATION (MODE 1)". Refer to Description .
GO TO 5.
- Ignition switch ON.
- TOE-IN ADJUSTMENT
Adjust toe-in according to the specified value.
Toe-in
: Refer to Wheel Alignment (Unladen1) .
CAUTION:- Always evenly adjust both toe-in alternately and adjust the difference between the left and right to the standard.
- Always fix the steering inner socket when tightening the steering outer socket.
- Never touch the steering wheel during toe-in adjustment.
NOTE: Steering gear is held in neutral position until ignition switch is placed OFF.GO TO 6.
- ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
CONSULT
- Select "ABS">>"Work support">>"ST ANGLE SENSOR ADJUSTMENT".
- Touch START.CAUTION: Never touch steering wheel while adjusting steering angle sensor.
- After approx. 10 seconds, select "END".
- Place the ignition switch OFF, and then place it ON again.CAUTION: Be sure to perform this step.
GO TO 7.
- PERFORM SELF-DIAGNOSIS
CONSULT
- Place the ignition switch OFF and wait at least 10 seconds.
- Start the engine.CAUTION: Never drive the vehicle.
- Select "Self Diagnostic Result" mode of "EPS/DAST 3", "DAST 1" and "DAST 2".
Is any DTC detected?
YES
Perform trouble diagnosis for the detected DTC. Refer to DTC Index (EPS/DAST 3), DTC Index (DAST 1), DTC Index (DAST 2).
NO
GO TO 8.
- FINAL CONFIRMATION
CONSULT
- Place the ignition switch OFF to ON.CAUTION: Never start the engine.
- Select "EPS/DAST 3">>"Data Monitor">>"ANGLE 1", and then and then check the value.
Monitor item
Standard value
ANGLE 1
-4.4 ≤ ANGLE 1 ≤ 4.4
Is the confirmation result normal?
YES
GO TO 9.
NO
Slightly lower the tilt position, and then re-perform "DAST CALIBRATION (MODE1)". GO TO 3.
- Place the ignition switch OFF to ON.
- CHECK INNER SOCKET LENGTH
- Check that inner socket length is in the specified value. Refer to Steering Gear .
Is the inspection result normal?
YES
GO TO 10.
NO
GO TO 1.
- STEERING ANGLE INSPECTION
- Start the engine.
- Fully steer right and left. And check that the knock sound does not exist from the steering rack.CAUTION: Never confuse the knock sound with the clutch sound that is heard from nearby of steering column.
Is the inspection result normal?
YES
Word End.
NO
GO TO 11.
- CHECK SUSPENSION AND STEERING PARTS INSTALLATION CONDITION
- Check suspension and steering parts installation condition.
Is the inspection result normal?
YES
GO TO 5.
NO
Install suspension and steering parts properly. Then perform the toe-in adjustment again. GO TO 1.