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Pump, Water: Installation: 3.6L

WARNING: This page is about a different car, the 2016 Dodge Charger and 2015 Dodge Charger. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Idler Pulley, Water Pump & Bolts
GC0144238Courtesy of CHRYSLER GROUP, LLC
  1. Clean the gasket mating surfaces.
    NOTE:

    Take notice to the lengths of the mounting bolts. Some M6 bolts mount directly to the timing cover (2).

  2. Using a new gasket, Install water pump (1) and tighten the M6, M8, and M10 bolts finger tight.
    Fig 2: Water Pump Fasteners Tightening Sequence
    GC0144510Courtesy of CHRYSLER GROUP, LLC
  3. Using the sequence shown in illustration, tighten the bolts 1 - 12 to their proper torque:
    • Tighten the M6 bolts to the proper specification. Refer to SPECIFICATIONS .
    • Tighten the M8 bolts (10, 11) to the proper specification. Refer to SPECIFICATIONS .
    • Tighten the M10 bolt (12) to the proper specification. Refer to SPECIFICATIONS .
  4. Install the idler pulley. Refer to PULLEY, IDLER, INSTALLATION .
    Fig 3: Radiator Hose & Heater Hose
    GC0144271Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    A number or letter is stamped into the tongue of constant tension clamps (4). If replacement is necessary, use only an original equipment clamp with matching number or letter.

  5. Install the lower radiator hose (2).
  6. Install the lower return heater hose (1).
    CAUTION:

    When installing the serpentine accessory drive belt, belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction.

  7. Install accessory drive belt. Refer to BELT, SERPENTINE, INSTALLATION .
  8. Evacuate air and the refill cooling system. Refer to STANDARD PROCEDURE .
  9. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION, 3.6L .
  10. Connect the negative battery cable.
  11. Check the cooling system for leaks. Refer to DIAGNOSIS AND TESTING .