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Power Tilt And Power Telescopic Steering Column: Installation

  1. INSTALL NO. 2 HOLE COVER 
  2. INSTALL HOSE CLAMP 
  3. INSTALL SLIDING YOKE 
    1. Install the thrust stopper.
    2. Temporarily tighten the bolt A.
  4. INSTALL STEERING COLUMN ASSEMBLY 
    1. Torque the 4 column assembly set nuts.

      Torque: 25 N.m (260 kgf.cm, 19 ft.lbf) 

    2. Tighten the hose clamp.
      Fig 1: Installing Hose Clamp
      G03322457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the connectors.
  5. INSTALL HOLE COVER 

    Torque the 4 bolts.

    Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

  6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
  7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    1. Align the matchmarks on the intermediate shaft and control valve shaft.
      Fig 2: Connecting No. 2 Intermediate Shaft Assembly
      G03322458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Torque the bolt C.

      Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

    3. Torque the bolt B.

      Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

    4. Torque the bolt A.

      Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

  8. INSTALL NO. 2 HEATER TO REGISTER DUCT 

    Tighten the screw.

  9. INSTALL LH LOWER PANEL 

    Tighten the 4 bolts.

  10. INSTALL LOWER NO. 1 PANEL 
    1. Tighten the pad set screw.
    2. Connect the hood lock release lever and fuel lid release lever with the 4 screws.
  11. INSTALL CLUSTER FINISH PANEL 

    Install the connector.

  12. INSTALL COWL TRIM 

    Install the clip.

  13. INSTALL SCUFF PLATE 
  14. INSTALL SPIRAL CABLE 
  15. INSTALL COMBINATION SWITCH WITH SPIRAL CABLE 
    1. Tighten the 3 screws.
    2. Connect the airbag connector.
    3. Connect the 5 connectors.
  16. INSTALL UPPER AND LOWER COLUMN COVERS 

    Tighten the screws.

  17. CENTER SPIRAL CABLE 
    1. Check that the front wheels are facing straight ahead.
    2. Turn the cable counterclockwise by hand until it becomes harder to turn the cable.
    3. Then rotate the cable clockwise about 2.5 turns to align the mark.
      Fig 3: Centering Spiral Cable
      G03322459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The cable will rotate about 2.5 turns to either left or right of the center.
  18. INSTALL STEERING WHEEL 
    1. Align the matchmarks on the wheel and main shaft.
    2. Torque the wheel set nut.

      Torque: 50 N.m (510 kgf.cm, 37 ft.lbf) 

    3. Connect the connector.
  19. INSTALL STEERING WHEEL PAD 
    CAUTION:
    • Never use airbag parts from another vehicle, when replacing parts, replace with new ones.
    • Make sure the wheel pad is installed to the specified torque.
    • If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
    • When installing the wheel pad, take care that the wirings do not interfere with other parts and are not pinched between other parts.
    1. Connect the connector.
      Fig 4: Installing Torx Screws
      G03322460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the airbag connector.
    3. Install the pad after confirming that the circumference groove of the torx screw is caught on the screws case.
    4. Using a torx socket wrench, torque the 2 screws.

      Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf) 

    5. Install the steering wheel lower No. 2 and No. 3 covers.
  20. CHECK STEERING WHEEL CENTER POINT 
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