Section 536 (Sliding Roof): Components: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• A bolt without a torque specification is shown in the standard bolt chart (see SUSPENSION CONTROL SYSTEM ).

1. REMOVE ROOF HEADLINING ASSY 
2. REMOVE SLIDING ROOF SIDE GARNISH LH 
   1. Pull up the side garnish.
      Fig 1: Pulling Up Side Garnish

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. REMOVE SLIDING ROOF SIDE GARNISH RH 

   HINT:

   Use the same procedures described for the LH side.

4. REMOVE SLIDING ROOF GLASS SUB-ASSY 
   1. Using a Torx driver (T25), remove the 4 screws and roof glass.
5. REMOVE SLIDING ROOF GARNISH FRONT 
   1. Using a screwdriver, disengage the 4 claws and remove the garnish.

   HINT:

   Tape the screwdriver tip before use.

   Fig 2: Disconnecting Claws And Removing Garnish

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY 
   1. Disconnect the connector.
   2. Remove the 2 bolts and drive gear.
      Fig 3: Disconnecting Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE SLIDING ROOF HOUSING SUB-ASSY 
   1. Remove the 6 bolts, 6 nuts and roof housing.
      Fig 4: Removing 6 Bolts, 6 Nuts And Roof Housing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE SLIDING ROOF GUIDE RAIL STOPPER 
   1. Remove the screw and stopper.
      Fig 5: Removing Screw And Stopper

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE SUNSHADE TRIM SUB-ASSY 
10. REMOVE ROOF DRIP CHANNEL REAR 
    1. Remove the 2 screws, slide the drip channel backward and remove it.
       Fig 6: Removing Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE SLIDING ROOF DRIVE CABLE 
    1. Remove the 4 screws and 4 stoppers.
       Fig 7: Removing Screws And Stoppers

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the drive cable backward and remove it.
       Fig 8: Removing Drive Cable By Sliding Backward

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY 
    1. Remove the 4 screws and deflector.

    HINT:

    When replace only the deflector panel, fully open the roof glass, remove the 4 screws and panel.

    Fig 9: Removing Deflector

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. ADJUST FULLY CLOSED POSITION 
    1. Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.

    HINT:

    Tape the screwdriver tip before use.

    Fig 10: Aligning Matchmarks

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. INSTALL SLIDING ROOF HOUSING SUB-ASSY 
    1. Install the roof housing with the 6 nuts and 6 bolts.

       Torque: 

       8.0 N.m (82 kgf.cm, 71 in.lbf) for bolt 

       5.5 N.m (56 kgf.cm, 49 in.lbf) for nut 

15. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSY 
    1. Install the drive gear with the 2 bolts.

       Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) for nut 

16. ADJUST SLIDING ROOF GLASS SUB-ASSY 
    1. Check the difference between the roof glass and roof panel. Using a Torx wrench (T25), loosen the 4 screws and adjust the sliding roof panel position.

       Difference: 0 +/- 1.5 mm (0.059 in.) 

    NOTE: The difference should be even all around.
    Fig 11: Checking Difference Between Roof Glass And Roof Panel

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. INSTALL SLIDING ROOF GLASS SUB-ASSY 
    1. Using a Torx wrench (T25), tighten the 4 screws.

       Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

18. CHECK FOR WATER LEAKS 
    1. Adjust the sliding roof. check that there is no water leak.

       If a leak is found, readjust the sliding roof.