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Inspection Procedure

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Start the inspection from step  1 in the case of using the hand-held tester, and start from step  2 in the case of not using the hand-held tester.

  1. PERFORM ACTIVE TEST USING HAND-HELD TESTER 
    1. Connect the hand-held tester to DLC3.
    2. Turn the ignition switch ON and push the hand-held tester main switch ON.
    3. Select the item below in the ACTIVE TEST and then check that the relay operates.

    BODY NO.1: 

    DIAGNOSIS PROCEDURE (BODY NO. 1)

    Item Test Details Diagnostic Note
    DRL RELAY (Test Details) Turn daytime running light relay ON/OFF (Vehicle Condition) Ignition SW is ON, engine is stopped and light control SW is in OFF position. -
    1. OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  
    2. NG: GO TO NEXT STEP 
  2. INSPECT HEADLAMP DAY DIM LIGHT RELAY 
    1. Inspect headlamp day dim relay continuity.

      Standard: 

      HEADLAMP DAY DIM LIGHT

      Condition Tester connection Specified condition
      Always 1 - 2 Continuity
      Always 3 - 5 No continuity
      Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 1: Inspecting Headlamp Day Dim Relay Circuit
    G02630040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE HEADLAMP DAY DIM LIGHT RELAY 
    2. OK: GO TO NEXT STEP 
  3. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSY 
    1. Measure voltage between the terminal as shown in Fig 2 .

      Standard: 

      Fig 2: Instrument Panel Junction Block Table
      G02630041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 3: Identifying Instrument Panel Junction Block Assy
    G02630042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. OK: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE