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Intake Air Control Valve ASSY No. 2: Replacement

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. DRAIN ENGINE COOLANT (See  REPLACEMENT  ) 
  2. REMOVE FRONT WIPER ARM HEAD CAP (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  3. REMOVE FR WIPER ARM LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  4. REMOVE FR WIPER ARM RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  6. REMOVE WINDSHIELD WIPER MOTOR ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  7. REMOVE COWL TOP TO COWL BRACE INNER NO.1 (See  REPLACEMENT  ) 
  8. REMOVE COWL TOP PANEL SUB-ASSY OUTER FRONT (See  REPLACEMENT  ) 
  9. REMOVE V-BANK COVER SUB-ASSY (See  REPLACEMENT  ) 
  10. REMOVE AIR CLEANER CAP SUB-ASSY (See  REPLACEMENT  ) 
  11. REMOVE EMISSION CONTROL VALVE SET (See  REPLACEMENT  ) 
  12. REMOVE INTAKE AIR SURGE TANK (See  REPLACEMENT  ) 
  13. REMOVE INTAKE AIR CONTROL VALVE ASSY NO.2 
    1. Remove the 3 bolts and the nut.
    2. Rotate the lever to the closed position as shown in Fig 1 and pull out the intake air control valve No. 2.
    3. Remove the gasket from the intake air surge tank.
    Fig 1: Rotating Lever To Closed Position
    G02608269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL INTAKE AIR CONTROL VALVE ASSY NO.2 
    1. Install a new gasket to the intake air surge tank.
    2. Install the intake air control valve No. 2 with the 3 bolts and the nut.

      Torque: 10 N.m (102 kgf.cm, 7 ft.lbf) 

  15. INSTALL INTAKE AIR SURGE TANK (See  REPLACEMENT  ) 
  16. INSTALL EMISSION CONTROL VALVE SET (See  REPLACEMENT  ) 
  17. INSTALL AIR CLEANER CAP SUB-ASSY (See  REPLACEMENT  ) 
  18. ADD ENGINE COOLANT (See  REPLACEMENT  ) 
  19. CHECK FOR ENGINE COOLANT LEAKS (See  ON-VEHICLE INSPECTION  ) 
  20. INSTALL V-BANK COVER SUB-ASSY (See  REPLACEMENT  ) 
  21. INSTALL COWL TOP PANEL SUB-ASSY OUTER FRONT (See  REPLACEMENT  ) 
  22. INSTALL COWL TOP TO COWL BRACE INNER NO.1 (See  REPLACEMENT  ) 
  23. INSTALL WINDSHIELD WIPER MOTOR ASSY (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSY 
  25. INSTALL FR WIPER ARM RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  26. INSTALL FR WIPER ARM LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
  27. INSTALL FRONT WIPER ARM HEAD CAP 
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