Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

• see: COMPONENTS 
• Installation is in the reverse order of removal.
• A bolt without a torque specification is shown in the standard bolt chart (see SUSPENSION CONTROL SYSTEM )

1. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   The bolts, screws and nuts, necessary for installation and removal of the instrument panel, are shown in the illustration below with alphabet code.

   Fig 1: Bolt, Screw And Nut Table

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. SHIP MODE SETTING (W/ CD CHANGER) (see  REPLACEMENT  ) 
3. SHIP MODE CONFIRMATION (W/ CD CHANGER) (see  REPLACEMENT  ) 
4. DISCONNECT BATTERY NEGATIVE TERMINAL (see  AIR BAG SAFETY PRECAUTIONS  ) 

   HINT:

   • Disconnect the battery negative terminal with the steering column assy extended.
   • Be sure to extend the steering column, otherwise the steering column cover cannot be removed.
5. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
6. REMOVE SWITCH & VOLUME CASE (see  OVERHAUL  ) 
7. REMOVE STEERING WHEEL COVER LOWER NO.2 (see  OVERHAUL  ) 
8. REMOVE HORN BUTTON ASSY (see  OVERHAUL  ) 
9. REMOVE STEERING WHEEL ASSY (see  OVERHAUL  ) 

   SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

10. REMOVE STEERING COLUMN COVER (see  OVERHAUL  ) 
11. REMOVE SPIRAL CABLE SUB-ASSY (see  SPIRAL CABLE  ) 
12. REMOVE TURN SIGNAL SWITCH ASSY (see  REPLACEMENT  ) 
13. REMOVE INSTRUMENT PANEL SAFETY PAD GARNISH SUB-ASSY 
    1. Using a screwdriver, disengage the upper/lower 2 claws inside the instrument panel safety pad garnish sub-assy.

       HINT:

       Tape up the screwdriver tip before use.

       Fig 2: Disengaging Upper/Lower Claws Inside Instrument Panel Safety Pad Garnish Sub-Assy Using Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER 
    1. Using a screwdriver, disengage the 2 claws and remove the instrument cluster finish panel center lower.

       HINT:

       Tape up the screwdriver tip before use.

    2. Disconnect the connector.
       Fig 3: Removing Instrument Cluster Finish Panel Center Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE INSTRUMENT CLUSTER FINISH PANEL END 
    1. Using a screwdriver, disengage the 2 claws and the clip and remove the instrument cluster finish panel center end.

       HINT:

       Tape up the screwdriver tip before use.

    2. Disconnect the connector.
16. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 
    1. Remove the 2 screws.< N >
    2. Disengage the 2 clips and remove the instrument panel under cover sub-assy No. 1.
    3. Disconnect the connectors.
       Fig 4: Removing Instrument Panel Under Cover Sub-Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE COIN BOX ASSY 
    1. Pull the parking brake and remove the 2 nuts < T > from the coin box assy.
    2. Using a moulding remover, disengage the 2 claws and remove the coin box assy.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    3. Disconnect the connector.
       Fig 5: Removing Coin Box Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE OUTER MIRROR SWITCH ASSY 
    1. Using a moulding remover, disengage the 2 claws and remove the outer mirror switch assy.

       HINT:

       • Use a screwdriver if a molding remover is not available.
       • Tape up the screwdriver tip before use.
    2. Disconnect the connectors.
       Fig 6: Removing Outer Mirror Switch Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 
    1. Remove the 2 bolts < B > and the screw < N >.
    2. Remove the 2 bolts < D > and the hood lock control cable assy.
    3. Disengage the 4 clips and remove the instrument panel safety pad sub-assy No.1.
    4. Disconnect the connectors.
       Fig 7: Removing instrument panel safety pad sub-assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (see  INSTRUMENT PANEL  ) 
21. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 
    1. Disengage the 4 clips and the 2 claws and remove the instrument panel under cover sub-assy No.2.
    2. Disconnect the connector.
       Fig 8: Removing Instrument Panel Under Cover Sub-Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY RH 
    1. Using a moulding remover, disengage the 4 clips and remove the instrument panel garnish sub-assy RH.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
         Fig 9: Removing Instrument Panel Garnish Sub-Assy RH

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. REMOVE GLOVE COMPARTMENT PLATE 
24. REMOVE GLOVE COMPARTMENT HOLE COVER 
    1. Disengage the 6 claws and remove the glove compartment hole cover.
       Fig 10: Removing Glove Compartment Hole Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. REMOVE GLOVE COMPARTMENT DOOR ASSY W/INSTRUMENT PANEL AIRBAG ASSY LOWER NO.2 
    1. Remove the 3 bolts < J > and the 3 screws < N >.
    2. Disengage the clip and remove the glove compartment door assy w/ instrument panel airbag assy lower No.2.
    3. Disconnect the connectors.
       Fig 11: Removing Glove Compartment Door Assy W/ Instrument Panel Airbag Assy Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER 
    1. Using a moulding remover, disengage the 2 clips and remove the instrument panel finish panel lower center.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    2. Disconnect the connector.
       Fig 12: Removing Instrument Panel Finish Panel Lower Center

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER 
    1. Remove the 3 screws < N >.
    2. Using a moulding remover, disengage the 2 clips and remove the panel instrument cluster finish lower.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    3. Disconnect the connectors.
       Fig 13: Removing Panel Instrument Cluster Finish Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. REMOVE RADIO RECEIVER ASSY W/BRACKET (see  REPLACEMENT  ) 
29. REMOVE TEMPERATURE CONTROL SWITCH ASSY 
    1. Using a moulding remover, disengage the 2 claws and remove the temperature control switch assy.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    2. Disconnect the connector.
       Fig 14: Removing Temperature Control Switch Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE TEMPERATURE CONTROL SWITCH ASSY 
    1. Use the same procedure described in the prior step.
31. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (W/ LEXUS NAVIGATION SYSTEM) 
    1. Remove the 4 bolts.

       HINT:

       Be careful not to drop the bolts when removing them from the display.

    2. Using a moulding remover, disengage the 4 clips and remove the instrument cluster finish panel sub-assy center.
       Fig 15: Removing Instrument Cluster Finish Panel Sub-Assy Center

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       HINT:

       • Remove the multi-display together with instrument cluster finish panel sub-assy center.
       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    3. Disconnect the connectors.
32. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (W/O LEXUS NAVIGATION SYSTEM) 
    1. Remove the 2 bolts.

       HINT:

       Be careful not to drop the bolts when removing them from the display.

    2. Using a moulding remover, disengage the 4 clips and remove the instrument cluster finish panel sub-assy center.

       HINT:

       • Remove the multi-display together with instrument cluster finish panel sub-assy center.
       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    3. Disconnect the connectors.
       Fig 16: Removing Instrument Cluster Finish Panel Sub-Assy Center

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
33. REMOVE FRONT PILLAR GARNISH LH 
34. REMOVE FRONT PILLAR GARNISH RH 
35. REMOVE FRONT DOOR SCUFF PLATE LH 
36. REMOVE FRONT DOOR SCUFF PLATE RH 
37. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Turn the shift lever knob sub-assy counterclockwise and remove the shift lever knob sub-assy.
       Fig 17: Removing Console Panel Sub-Assy Upper

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. REMOVE CONSOLE PANEL SUB-ASSY UPPER 
    1. Using a moulding remover, disengage the 4 clips and remove the console panel sub-assy upper.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
    2. Disconnect the connector.
       Fig 18: Removing Console Panel Sub-Assy Upper

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY 
    1. Using a screwdriver, disengage the 4 claws and remove the console upper rear panel sub-assy.

       HINT:

       Tape up the screwdriver tip before use.

       Fig 19: Removing Console Upper Rear Panel Sub-Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
40. REMOVE CONSOLE BOX CARPET 
41. REMOVE REAR CONSOLE ARMREST ASSY 
    1. Remove the 2 bolts < G >.
    2. Slide the inner tray forward and remove the 4 bolts < G > and the screw < N >.
    3. Disconnect the connectors.
    4. Disengage the 2 clips and remove the rear console armrest assy.
       Fig 20: Removing Rear Console Armrest Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
42. REMOVE CONSOLE BOX 
    1. Remove the 2 bolts < G > and the 4 screws < N >.
    2. Disconnect the connector and remove the console box.
       Fig 21: Removing Console Box

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
43. REMOVE INSTRUMENT CLUSTER FINISH PANEL 
    1. Remove the 2 clips.
    2. Pull the instrument cluster finish panel away from the dash.
    3. Disengage the 2 clips and remove the instrument cluster finish panel.
       Fig 22: Removing Instrument Cluster Finish Panel

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
44. REMOVE COMBINATION METER ASSY 
    1. Remove the 4 screws < L >.
    2. Disconnect the connector and remove the combination meter assy.
       Fig 23: Removing Combination Meter Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
45. DISCONNECT STARTER W/SMART SWITCH ASSY (see  OVERHAUL  ) 
46. REMOVE STEERING COLUMN ASSY (see  OVERHAUL  ) 

    SST 09921-00010

47. DISCONNECT PARKING BRAKE RELEASE CABLE SUB-ASSY (see  PARKING BRAKE  ) 
48. REMOVE INSTRUMENT PANEL PLATE 
    1. Remove the bolt < D >, the 2 nuts < V > and the instrument panel plate.
       Fig 24: Removing Instrument Panel Plate

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
49. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/REINFORCEMENT ASSY 
    1. Disconnect the connectors.
    2. Disengage the clamps.
    3. Remove the 2 earth bolts.
    4. Remove the 3 bolts < E >, < K > and the 4 nuts < U >.
    5. Disengage the instrument panel safety pad sub-assy from the reinforcement assy.
       Fig 25: Removing Instrument Panel Safety Pad Sub-Assy W/Reinforcement Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 8 bolts < C >, < D > and loosen the bolt < A > indicated by the arrow shown in the illustration.
    7. Remove the instrument panel safety pad sub-assy w/ reinforcement assy.
       Fig 26: Removing Bolts < C >, < D > And Bolt < A >

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
50. REMOVE INSTRUMENT PANEL WIRE 
    1. Remove the 8 screws < N >.
    2. Disengage the clamps.
    3. Remove the instrument panel wire.
51. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 3 screws < N >, the 2 clips and the defroster nozzle assy.
52. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSY 
53. REMOVE HEATER TO REGISTER DUCT ASSY 
    1. Remove the 2 screws < N > and the heater to register duct assy.
       Fig 27: Removing Heater To Register Duct Assy

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
54. REMOVE NETWORK GATEWAY ECU 
    1. Remove the 2 screws < N > and network gateway ECU.
55. REMOVE HEATER TO REGISTER DUCT NO.2 
    1. Remove the 2 screws < N > and the heater to register duct No.2.
       Fig 28: Removing Heater To Register Duct

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
56. REMOVE HEATER TO REGISTER DUCT NO.4 
    1. Remove the 2 screws < N > and the heater to register duct No.4.
       Fig 29: Removing Heater To Register Duct

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
57. REMOVE HEATER TO REGISTER DUCT NO.3 (W/ LEXUS NAVIGATION SYSTEM) 
    1. Remove the 2 screws < N > and the heater to register duct No.3.
58. REMOVE HEATER TO REGISTER DUCT NO.3 (W/O LEXUS NAVIGATION SYSTEM) 
    1. Remove the 3 screws < N > and the heater to register duct No.3.
59. REMOVE SIDE DEFROSTER NOZZLE DUCT NO.2 
    1. Remove the 2 screws < N > and the side defroster nozzle duct No.2.
       Fig 30: Removing Side Defroster Nozzle Duct

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
60. REMOVE INSTRUMENT PANEL MOUNTING BRACKET NO.1 
    1. Remove the screw < N > and the instrument panel mounting bracket No.1.
61. REMOVE METER HOOD RETAINER NO.1 
    1. Remove the screw < N > and the meter hood retainer No. 1.
       Fig 31: Removing Meter Hood Retainer

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
62. REMOVE NAVIGATION ANTENNA ASSY (W/ LEXUS NAVIGATION SYSTEM) (see  REPLACEMENT  ) 
63. REMOVE FRONT NO.2 SPEAKER ASSY (see  REPLACEMENT  ) 
64. REMOVE DEFROSTER NOZZLE GARNISH NO.1 
    1. Using a moulding remover, disengage the 2 clips and remove the defroster nozzle garnish No.1.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
         Fig 32: Removing Defroster Nozzle Garnish

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
65. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO.1 
    1. Using a moulding remover, disengage the 2 clips and remove the instrument panel speaker panel sub-assy No.1.

       HINT:

       • Use a screwdriver if a moulding remover is not available.
       • Tape up the screwdriver tip before use.
         Fig 33: Removing Instrument Panel Speaker Panel Sub-Assy

         Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
66. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSY NO.2 
    1. Use the same procedure described in the prior step.
67. REMOVE FRONT PASSENGER AIRBAG ASSY CONNECTOR (see  AIR BAG SENSOR ASSEMBLY  ) 
68. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
69. INSTALL FRONT PASSENGER AIRBAG ASSY CONNECTOR 
70. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY W/REINFORCEMENT ASSY 
    1. Install the instrument panel safety pad sub-assy w/ reinforcement assy with the 9 bolts < A >, < C >, < D >.

       Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

       Fig 34: Installing instrument panel safety pad sub-assy w/ reinforcement assy with bolts < A >, < C >, < D >

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the instrument panel safety pad sub-assy w/ reinforcement assy with the 3 bolts < E >, < K > and the 4 nuts < U >.
    3. Install the 2 earth bolts.
    4. Connect the connectors.
    5. Engage the clamps.
       Fig 35: Engaging Clamps

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
71. INSTALL STEERING COLUMN ASSY (see  OVERHAUL  ) 

    SST 09921-00010

72. INSTALL INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 
    1. Connect the connectors.
    2. Engage the clip and install the glove compartment door assy w/ instrument panel airbag assy lower No.2 with the 3 bolts < J > and the 3 screws < N >.

       Torque: 10 N.m (102 kgf.cm, 7 ft.lbf) 

       Fig 36: Installing Instrument Panel Air Bag Assy Lower

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
73. INSTALL SPIRAL CABLE SUB-ASSY (see  SPIRAL CABLE  ) 
74. CENTER SPIRAL CABLE (see  SPIRAL CABLE  ) 
75. INSTALL STEERING WHEEL ASSY (see  OVERHAUL  ) 
76. STEERING WHEEL CENTER POINT 
77. INSTALL HORN BUTTON ASSY (see  OVERHAUL  ) 
78. CONNECT BATTERY NEGATIVE TERMINAL 
79. INSPECT HORN BUTTON ASSY (see  HORN SYSTEM  ) 
80. INSPECT SRS WARNING LIGHT (see  AIR BAG WARNING LIGHT DOES NOT ILLUMINATE  ) 
81. PERFORM INITIALIZATION (see  INITIALIZATION  )