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Rear A/C Control Assembly: Inspection

WARNING: This page is about a different car, the 2004 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REAR HEATER CONTROL ASSEMBLY 

    Using a screwdriver, release the 4 claws and pull out the rear heater control assembly, then disconnect the connector.

    Fig 1: Removing Rear Heater Control Assembly
    G02987344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT ILLUMINATION OPERATION 

    Connect the positive (+) lead to terminal 2 and negative (-) lead to terminal 21 then check that the indicators come on.

    If operation is not as specified, replace the rear A/C control assembly.

    Fig 2: Inspecting Indicator Illumination Operation
    G02987345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT INDICATOR OPERATION 
    1. Connect the positive (+) lead all the other terminals to terminal 1 and negative (-) lead to, then check that the indicator comes on, as shown in INDICATOR SWITCH - TESTER CONNECTION  .
      INDICATOR SWITCH - TESTER CONNECTION

      Switch Tester connection
      Auto 3
      LO 4
      ME 5
      HI 6
      FACE 7
      Bi-Level 8
      FOOT 9
      Fig 3: Inspecting Indicator Operation (1 Of 2)
      G02987346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If operation is not as specified, replace the rear A/C control assembly.

    2. Connect the positive (+) lead from the battery to terminal 2, then check whether the indicators dim.

      If operation is not as specified, replace the rear A/C control assembly.

    Fig 4: Inspecting Indicator Operation (2 Of 2)
    G02987347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT SWITCH CONTINUITY 

    Check the continuity between terminals while switch is pressed, as shown in SWITCH CONTINUITY  .

    SWITCH CONTINUITY

    Switch Tester connection Specified condition
    Auto 13 - 22 Continuity
    OFF 14 - 22 Continuity
    LO 15 - 22 Continuity
    ME 16 - 22 Continuity
    HI 17 - 22 Continuity
    FACE 18 - 22 Continuity
    Bi-Level 19 - 22 Continuity
    FOOT 20 - 22 Continuity
    Fig 5: Inspecting Switch Continuity
    G02987348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If continuity is not as specified, replace the rear A/C control assembly.

  5. INSPECT VARIABLE RESISTOR OPERATION 
    1. Measure resistance between terminal 10 and 12.

      Standard resistance: 3.0 kΩ 

    2. Gradually move the temperature control lever from "COOL" side to "WARM" side, then check that the resistance between terminal 11 and 12 increase to 3.0 kΩ.

    If operation is not as specified, replace the rear A/C control assembly.

  6. INSTALL HEATER CONTROL ASSEMBLY 
    Fig 6: Inspecting Variable Resistor Operation
    G02987349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002