Steering Column ASSY: Overhaul
- If the airbag connector is disconnected with the ignition switch in the ON position, DTCs will be recorded.
- When using a vise, do not overtighten it.
- Coat parts indicated by arrows with molybdenum disulfide lithium base grease (see COMPONENTS ).
HINT:
- A bolt without a torque specification is shown in the standard bolt chart (see STANDARD BOLT ).
- PRECAUTION (SEE AIR BAG SAFETY PRECAUTIONS )
- DISCONNECT BATTERY NEGATIVE TERMINAL (SEE AIR BAG SAFETY PRECAUTIONS )
- PLACE FRONT WHEELS FACING STRAIGHT AHEAD
- REMOVE SWITCH & VOLUME CASE
- REMOVE STEERING WHEEL COVER LOWER NO.2
- REMOVE HORN BUTTON ASSY
- Using a Torx socket wrench (T30), loosen the 2 Torx screws until the groove along the screw circumference is caught on the screw case.
- Pull out the horn button assy from the steering wheel and disconnect the airbag connectors.
- Disconnect the terminal.NOTE: When removing the horn button assy, take care not to pull the airbag wire harness.CAUTION:
- When placing the horn button assy down, keep the upper surface of the horn button assy facing upward.
- Never disassemble the horn button assy.
- REMOVE STEERING WHEEL ASSY
- Remove the steering wheel assy set nut.
- Put matchmarks on the steering wheel assy and main shaft assy.
- Using SST, remove the steering wheel assy.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
- REMOVE STEERING COLUMN COVER
- Remove the 3 screws and the steering column cover.
- REMOVE SPIRAL CABLE SUB-ASSY (SEE SPIRAL CABLE )
- REMOVE TURN SIGNAL SWITCH ASSY (SEE REPLACEMENT )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE REPLACEMENT )
- REMOVE INSTRUMENT CLUSTER FINISH PANEL END (SEE REPLACEMENT )
- REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT )
- REMOVE COIN BOX ASSY (SEE REPLACEMENT )
- REMOVE OUTER MIRROR SWITCH ASSY (SEE REPLACEMENT )
- REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT )
- REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO. 1 (SEE REPLACEMENT )
- REMOVE AIR DUCT NO.1
- Remove the screw.
- Remove the air duct No.1
- REMOVE AIR SEALED PLATE LH
- Remove the 2 clips and the air sealed plate LH.
- Put matchmarks on the steering sliding w/ shaft yoke sub-assy and control valve shaft.
- Loosen bolt A and remove bolt B.
- Slide the steering sliding w/ shaft yoke sub-assy in the direction shown by the arrow in the illustration and remove it.
- REMOVE STEERING COLUMN ASSY
- Disconnect the connectors.
- Using SST, remove the return spring.
SST 09921-00010
- w/ Smart key system:
Remove the bolt, 2 screws and the ignition switch assy.
- Loosen the steering column hole cover sub-assy No.1 clamp.
- Remove the bolt and 2 nuts to the steering column hole cover sub-assy No.1.
- Remove the 4 nuts and steering column assy.
- REMOVE STEERING INTERMEDIATE SHAFT ASSY NO.2
- Put matchmarks on the intermediate shaft assy No.2 and steering main shaft assy.
- Remove the bolt and steering intermediate shaft assy No.2
- INSPECT STEERING INTERMEDIATE SHAFT ASSY NO.2
- Measure dimension A of the steering intermediate shaft assy No.2 as shown in the illustration.
If dimension A is not within the specified range, replace the steering intermediate shaft assy No.2 with a new one.
Standard Value: 172 to 178 mm (6.77 to 7.01 in.)
- Measure dimension A of the steering intermediate shaft assy No.2 as shown in the illustration.
- REMOVE STEERING COLUMN HOLE COVER SUB-ASSY NO.1
- Remove the steering column hole cover sub-assy No.1.
- INSPECT STEERING COLUMN ASSY
- Check that the steering energy absorbing pin sub-assy, steering column energy absorbing plate guide are not damaged.
If the steering energy absorbing pin sub-assy, steering column energy absorbing plate and/or steering energy absorbing plate guide are damaged, replace them with new ones.
- Check that the claws of the steering column ring No.1 are completely engaged in the groove of the main shaft.
- Check that the steering energy absorbing pin sub-assy, steering column energy absorbing plate guide are not damaged.
- REMOVE WIRE HARNESS BRACKET
- Using a screwdriver, remove the connector.
HINT:
Tape up the screwdriver tip before use.
- Remove the screw and the wire harness bracket.
- Using a screwdriver, remove the connector.
- REMOVE TURN SIGNAL BRACKET
- Remove the 3 screws and the turn signal bracket.
- REMOVE POWER TILT MOTOR
- Using a hexagon wrench (4 mm), remove the tilt steering support stopper bolt.
- Using a magnet handle, remove the tilt steering stopper No.1 and the tilt steering support compression spring.
- Using a screwdriver, remove the tilt motor shaft lower E-ring and tilt motor shaft upper E-ring.
- Using a hexagon wrench (6 mm), remove the 2 tilt steering support stopper bolts No.1 and power tilt motor.
- Remove the 2 tilt steering support stopper bolt bushings from the power tilt motor.
- REMOVE POWER TELESCOPIC MOTOR
- Remove the 2 bolts and the power telescopic motor.
- REMOVE TELESCOPIC STEERING COLUMN CABLE
- Remove the telescopic steering column cable.
- REMOVE STEERING LOWER TUBE BRACKET NO.1
- Remove the screw and steering lower tube bracket No.1
- REMOVE STEERING COLUMN TUBE SUPPORT
- Remove the bolt and the steering column tube support together with the steering column tube attachment lower.
- Remove the steering column tube attachment lower from the steering column tube support.
- REMOVE STEERING ENERGY ABSORBING PIN SUB-ASSY
- Using a screwdriver, remove the 2 steering energy absorbing pin sub-assys.
HINT:
Tape up the screwdriver tip before use.
- Using a screwdriver, remove the 2 steering energy absorbing pin sub-assys.
- REMOVE STEERING COLUMN ENERGY ABSORBING PLATE
- REMOVE STEERING ENERGY ABSORBING PLATE GUIDE
- REMOVE TELESCOPIC STEERING SLIDER SUPPORT
- Remove the 2 bolts and the telescopic steering slider support.
- REMOVE TELESCOPIC STEERING SCREW
- Using 2 wrenches, remove the nut, 4 steering main shaft bushing stoppers, 2 thrust ball bearings and the telescopic steering screw.
- Remove the telescopic steering bushing and steering column bracket spacer from the telescopic steering slider.
- Remove the telescopic steering slider from the telescopic steering screw.
- REMOVE TELESCOPIC LEVER LOCK BOLT
- Using a hexagon wrench (6 mm), remove the 2 telescope lever lock bolts.
- Remove the 2 telescopic steering wedge lock springs.
- REMOVE TILT STEERING SUPPORT BOND CABLE
- Remove the 2 screws and the tilt steering support bond cable.
- REMOVE STEERING LOCK ACTUATOR & SWITCH SET (W/ SMART KEY)
- Using a centering punch, mark the center of the 2 steering lock set bolts.
- Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole in the 2 steering lock set bolt heads.
- Remove the steering column tube stopper bolt, steering lock actuator & switch set and the steering column clamp upper.
- REMOVE STEERING COLUMN UPPER W/SWITCH BRACKET ASSY (W/O SMART KEY)
- Use the same manner as for the steering lock actuator & switch set.
- REMOVE LOCK WEDGE
- Remove the 2 lock wedges and the 2 telescopic steering guides from the steering column clamp upper.
- REMOVE BREAK AWAY W/CAPSULE BRACKET SUB-ASSY
- Using a screwdriver, remove the steering column ring No.1.
- Remove the break away w/ capsule bracket sub-assy.
- REMOVE TELESCOPIC STEERING GUIDE
- Remove the telescopic steering guide from the break away w/ capsule bracket sub-assy.
- REMOVE STEERING COLUMN TUBE ASSY
- Using a hexagon wrench (6 mm), remove the 2 tilt steering bolts No.1 and the steering column tube assy together with the steering main shaft assy.
- Remove the steering column tube assy from the steering main shaft assy.
- Remove the 2 steering support stopper bolt bushings from the steering column tube assy.
- REMOVE TILT STEERING ADJUSTING NUT NO.1
- Set SST, a plate washer (36 mm outer diameter) and bolt (6 mm diameter, 1.0 mm pitch, 50 mm length), as shown in the illustration.
SST 09910-00015 (09911-00011, 09912-00010)
Reference:
Plate washer 90201-10201
Bolt 91111-51050
- Remove the 2 tilt steering shafts No.2 by using SST (sliding hammer) from the tilt steering adjusting nut No.1.
- Remove the 2 tilt steering support stopper bolt bushings from the tilt steering adjusting nut No.1.
- Set SST, a plate washer (36 mm outer diameter) and bolt (6 mm diameter, 1.0 mm pitch, 50 mm length), as shown in the illustration.
- REMOVE STEERING MAIN SHAFT ASSY
- Using SST and a nut, compress the steering main shaft compression spring.
SST 09950-40011 (09958-04011)
Reference:
Nut 90179-06307
Details:
A 4.917 mm
B 6.6 mm
C 11.5 mm
D 16 mm
- Using an expander set, remove the steering main shaft snap ring.
- Remove the steering main shaft assy from the steering column tube sub-assy upper.
- Remove the steering main shaft compression spring, steering main shaft bearing from the steering main shaft assy.
- Using SST and a nut, compress the steering main shaft compression spring.
- REMOVE TRANSPONDER KEY AMPLIFIER (W/O SMART KEY)
- Widen the claw hanging onto the upper bracket by approximately 1.0 mm (0.039 in.) using a screwdriver.
- Pull the transponder key amplifier with the claw open.
- REMOVE IGNITION SWITCH LOCK CYLINDER (W/O SMART KEY)
- Place the ignition key in the ACC position.
- Using a screwdriver, push down the stop pin of the cylinder, and pull out the key cylinder.
HINT:
Make sure the key is in the ACC position.
- REMOVE UNLOCK WARNING SWITCH ASSY (W/O SMART KEY)
- REMOVE KEY INTER LOCK SOLENOID (W/O SMART KEY)
- Remove the 2 screws and key inter lock solenoid.
- Disconnect the connectors.
- REMOVE IGNITION OR STARTER SWITCH ASSY (W/O SMART KEY)
- Remove the 2 screws and ignition or starter switch assy.
- INSPECT STEERING LOCK OPERATION (W/O SMART KEY)
- Check that the steering lock mechanism operates properly.
- INSTALL IGNITION OR STARTER SWITCH ASSY (W/O SMART KEY)
- Install the ignition or starter switch assy with the 2 screws.
- INSTALL KEY INTER LOCK SOLENOID (W/O SMART KEY)
- Install the key inter lock solenoid with the 2 screws.
- Connect the connectors.
- INSTALL UNLOCK WARNING SWITCH ASSY (W/O SMART KEY)
- INSTALL IGNITION SWITCH LOCK CYLINDER (W/O SMART KEY)
- INSTALL TRANSPONDER KEY AMPLIFIER (W/O SMART KEY)
- Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.
- Push the transponder key amplifier up and connect it to the upper bracket.
- REMOVE TRANSPONDER KEY AMPLIFIER (W/ SMART KEY)
- Disengage the 4 claws and remove the transponder key amplifier.
- REMOVE IGNITION OR STARTER SWITCH ASSY (W/ SMART KEY)
- Place the ignition key in the ACC position.
- Remove the 2 screws and the ignition or starter switch assy.
- REMOVE STARTER SWITCH KNOB (W/ SMART KEY)
- Using a screwdriver, remove the starter switch knob.
- INSTALL STARTER SWITCH KNOB (W/ SMART KEY)
- INSTALL IGNITION OR STARTER SWITCH ASSY (W/ SMART KEY)
- INSTALL TRANSPONDER KEY AMPLIFIER (W/ SMART KEY)
- INSPECT STEERING MAIN SHAFT BEARING
- Check the bearing rotation condition and check for abnormal noise.
If the steering main shaft bearing is worn or damaged, replace the steering column tube sub-assy upper.
- Check the bearing rotation condition and check for abnormal noise.
- INSTALL STEERING MAIN SHAFT ASSY
- Install the steering main shaft compression spring and a new steering main shaft bearing to the steering main shaft assy.
- Install the steering main shaft assy to the steering column tube sub-assy upper.
- Using SST and a nut, compress the steering main shaft compression spring.
SST 09950-40011 (09958-04011)
Reference:
Nut 90179-06307
Details:
A 4.917 mm
B 6.6 mm
C 11.5 mm
D 16 mm
- Using an expander set, install a new steering main shaft snap ring.
- INSTALL TILT STEERING ADJUSTING NUT NO.1
- Install 2 new tilt steering support stopper bolt bushings to the tilt steering adjusting nut No.1.
- Using a brass bar and hammer, install the 2 tilt steering shafts No.2 and the tilt steering adjusting nut No.1 to the steering column tube assy.NOTE: Tap lightly when installing the two tilt steering shafts No.2.
- INSTALL STEERING COLUMN TUBE ASSY
- Install 2 new steering support stopper bolt bushings to the tilt steering column tube assy.
- Using a hexagon wrench (6 mm), install the 2 tilt steering support stopper bolts No.1 and the steering column tube assy together with the steering main shaft assy.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
- INSTALL TILT STEERING SUPPORT BOND CABLE
- Install the steering support bond cable with the 2 screws as shown in the illustration.NOTE: Be sure to install in the correct direction.
- Install the steering support bond cable with the 2 screws as shown in the illustration.
- INSTALL TELESCOPIC STEERING GUIDE
- Install the telescopic steering guide to the break away w/ capsule bracket sub-assy.
- INSTALL BREAK AWAY W/CAPSULE BRACKET SUB-ASSY
- Install the break away w/ capsule bracket sub-assy to the steering column tube assy.
- Install a new steering column ring No. 1.NOTE:
- Install the steering column No.1 to the main shaft so that the white markings are facing out.
- Securely install the snap ring in the groove on the main shaft assy.
- INSTALL LOCK WEDGE
- Install the lock wedge and the telescopic steering guide to the steering column clamp upper.
- INSTALL STEERING LOCK ACTUATOR & SWITCH SET (W/ SMART KEY)
- Engage 2 new steering lock set bolts to the steering lock actuator & switch set and steering column clamp upper.
- Engage the steering column tube stopper bolt.
- Tighten the 2 steering lock set bolts until the heads break off.
- Tighten the steering column tube stopper bolt.
Torque: 15 N.m (153 kgf.cm, 11 ft.lbf)
- INSTALL STEERING COLUMN UPPER W/SWITCH BRACKET ASSY (W/O SMART KEY)
- Use the same manner as for the steering lock actuator & switch set (w/ smart key).
- INSTALL TELESCOPE LEVER LOCK BOLT
- Install the 2 telescopic steering wedge lock springs.
- Using a hexagon wrench (6 mm), install the 2 telescope lever lock bolts.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
- INSTALL TELESCOPIC STEERING SCREW
- Install the telescopic steering slider.
- Install the telescopic steering bushing and steering column bracket spacer to the telescopic steering slider.
- Install the 4 steering main shaft bushing stoppers, 2 thrust ball bearings and the telescopic steering screws.
- Using pliers and a wrench, install the nut.NOTE:
- Check that there is no looseness after installation.
- Install the telescopic steering screw securely (0.8 N.m or less).
- INSTALL TELESCOPIC STEERING SLIDER SUPPORT
- Install the telescopic steering slider support with the 2 bolts.
Torque: 11 N.m (112 kgf.cm, 8 ft.lbf)
- Install the telescopic steering slider support with the 2 bolts.
- INSTALL STEERING ENERGY ABSORBING PLATE GUIDE
- Install 2 new steering energy absorbing plate guide.NOTE:
- Be sure to install in the correct direction.
- Securely install the steering energy absorbing plate guide.
- Install 2 new steering energy absorbing plate guide.
- INSTALL STEERING COLUMN ENERGY ABSORBING PLATE
- Install 2 new steering column energy absorbing plate.NOTE: Securely install the steering column energy absorbing plate.
- Install 2 new steering column energy absorbing plate.
- INSTALL STEERING ENERGY ABSORBING PIN SUB-ASSY
- Install 2 new steering energy absorbing pin sub-assy.NOTE:
- Install the steering column energy absorbing pin sub-assy.
- Check that there is not too much looseness after installation.
- Install 2 new steering energy absorbing pin sub-assy.
- INSTALL STEERING COLUMN TUBE SUPPORT
- Install the steering column tube attachment lower to the steering column tube support.
- Install the steering column tube support with the bolt.
Torque: 15 N.m (153 kgf.cm, 11 ft.lbf)
- INSTALL STEERING LOWER TUBE BRACKET NO.1
- Install the steering lower tube bracket No.1 with the screw.
- INSTALL TELESCOPIC STEERING COLUMN CABLE
- Install the telescopic steering column cable.
- INSTALL POWER TELESCOPIC MOTOR
- Install the power telescopic motor with the 2 bolts.
Torque: 9.0 N.m (92 kgf.cm, 80 in.lbf)
- Install the power telescopic motor with the 2 bolts.
- INSTALL POWER TILT MOTOR
- Install 2 new tilt steering support bolt bushings to the power tilt motor.
- Install the power tilt motor.
- Using a hexagon wrench (6 mm), install the 2 tilt steering support stopper bolts No.1.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
- Using needle nose pliers, install the tilt motor shaft lower E-ring and tilt motor shaft upper E-ring.
- Install the tilt steering stopper No.1 and the tilt steering stopper compression spring.
- Using a hexagon wrench (4 mm), install the tilt steering stopper bolt.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
NOTE: Be sure to install in the correct direction.
- INSTALL TURN SIGNAL BRACKET
- Install the turn signal bracket with the 3 screws.NOTE:
- Clearance between the turn signal bracket and the steering column tube should be the same.
- The connecting part of the turn signal switch and break away bracket should be held horizontally so that they can be installed together properly. (Dimensions A and B should be equal.)
- Install the turn signal bracket with the 3 screws.
- INSTALL WIRE HARNESS BRACKET
- Install the wire harness bracket with the screw.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
- Connect the connector.
- Install the wire harness bracket with the screw.
- INSTALL STEERING INTERMEDIATE SHAFT ASSY NO.2
- Align the matchmarks on the steering intermediate shaft assy No.2 and main shaft assy.
- Install the bolt.
Torque: 35.3 N.m (360 kgf.cm, 26 ft.lbf)
- INSTALL STEERING COLUMN HOLE COVER SUB-ASSY NO.1
- Install the steering column hole cover sub-assy No.1.
- INSTALL STEERING COLUMN ASSY
- Install the steering column assy with the 4 nuts.
Torque: 25.5 N.m (260 kgf.cm, 19 ft.lbf)
- w/ smart key system:
Install the ignition switch assy with the bolt and 2 screws.
- Install the steering column hole cover sub-assy No.1 with the bolt and 2 nuts.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
- Using SST, Install the return spring.
SST 09921-00010
- Connect the connectors.
- Install the steering column assy with the 4 nuts.
- INSTALL AIR SEALED PLATE LH
- Align the matchmarks on the steering sliding w/shaft yoke sub-assy and control valve shaft.
- Tighten bolts A and B
Torque: 35.3 N.m (360 kgf.cm, 26 ft.lbf)
- Install the air sealed plate LH with the 2 clips.
- INSTALL AIR DUCT NO.1
- Install the air duct No.1.
- Install the screw.
- INSTALL TURN SIGNAL SWITCH ASSY (SEE REPLACEMENT )
- INSTALL SPIRAL CABLE SUB-ASSY (SEE SPIRAL CABLE )
- INSTALL STEERING COLUMN COVER
- Install the steering column cover with the 3 screws.
- INSTALL INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE KNEE IMPACT AIR BAG MODULE )
- INSTALL STEERING WHEEL ASSY
- Align the matchmarks on the steering wheel assy and steering main shaft assy.
- Install the steering wheel assy set nut.
Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)
- PLACE FRONT WHEELS FACING STRAIGHT AHEAD
- INSTALL HORN BUTTON ASSY NOTE:
- Never use airbag parts removed from another vehicle. When replacing parts, replace with new ones.
- Make sure the wheel pad is installed with the specified torque.
- If the wheel pad is dropped or there are cracks, dents or other defects on the case or connector, replace the wheel pad with a new one.
- When installing the wheel pad, take care so that the wiring does not interfere with other parts and that they are not pinched between other parts.
- Connect the terminal.
- Connect the connectors to the horn button assy.
- Install the steering wheel pad after confirming that the circumference groove of the Torx screws is caught on the screw case.
- Using a Torx socket wrench (30T), torque the 2 Torx screws.
Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf)
- CONNECT BATTERY NEGATIVE TERMINAL
- INSPECT HORN BUTTON ASSY (SEE HORN SYSTEM )
- SRS WARNING LIGHT (SEE AIR BAG WARNING LIGHT DOES NOT ILLUMINATE )
- PERFORM INITIALIZATION (SEE INITIALIZATION )