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Inspection Procedure

NOTE: When the distance control ECU is replaced with a new one, initialization must be performed (see INSTALLATION  ).
  1. INSPECT STEERING PAD SWITCH CABLE 
    Fig 1: Identifying Steering Pad Switch Cable Distance
    G05306742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the steering pad switch cable.
    2. Measure the resistance of the switch cable connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      1 (DIST) - 1 (DIST) Below 1 Ω
      7 (ECC) - 7 (ECC) Below 1 Ω

    NG: REPLACE STEERING PAD SWITCH CABLE 

    OK: GO TO Next Step 

  2. INSPECT STEERING PAD SWITCH RH 
    Fig 2: Identifying Steering Pad Switch RH Connector Terminals
    G05298726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the steering pad switch cable to the steering pad switch RH.
    2. Measure the resistance of the switch cable connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      1 (DIST) - 7 (ECC) Distance control switch ON Below 2.5 Ω
      1 (DIST) - 7 (ECC) Distance control switch OFF 10 kΩ or higher

    NG: REPLACE STEERING PAD SWITCH RH 

    OK: GO TO Next Step 

  3. INSPECT STEERING PAD SWITCH LH 
    Fig 3: Identifying Steering Pad Switch LH Connector Terminals
    G05298727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the steering pad switch RH and the steering pad switch cable to the steering pad switch LH.
    2. Measure the resistance of the switch cable connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      A-4 (DIST) - A-6 (ECC) Distance control switch ON Below 2.5 Ω
      A-4 (DIST) - A-6 (ECC) Distance control switch OFF 10 kΩ or higher

    NG: REPLACE STEERING PAD SWITCH LH 

    OK: GO TO Next Step 

  4. INSPECT SPIRAL CABLE SUB-ASSEMBLY 
    1. Disconnect the A and K20 spiral cable connectors.
    2. Measure the resistance of the spiral cable connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      A-4 (DIST) - K20-11 (DIST) Below 1 Ω
      A-6 (ECC) - K20-2 (ECC) Below 1 Ω
      Fig 4: Identifying A And K20 Spiral Cable Connector Terminals
      G05306745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE SPIRAL CABLE SUB-ASSEMBLY 

    OK: GO TO Next Step 

  5. CHECK WIRE HARNESS (DISTANCE CONTROL ECU - SPIRAL CABLE AND BODY GROUND) 
    1. Disconnect the K13 ECU connector.
    2. Disconnect the K20 spiral cable connector.
    3. Measure the resistance of the wire harness side connectors.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      K20-11 (DIST) - K13-16 (MODE) Below 1 Ω
      K13-16 (MODE) - Body ground 10 kΩ or higher
      Fig 5: Identifying K13 ECU And K20 Spiral Cable Connector Terminals
      G05306746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO Next Step 

  6. CHECK WIRE HARNESS (SPIRAL CABLE - BODY GROUND) 
    1. Disconnect the K20 spiral cable connector.
    2. Measure the resistance of the wire harness side connector.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Specified Condition
      K20-2 (ECC) - Body ground Below 1 Ω
      Fig 6: Identifying K20 Spiral Cable Connector Terminals
      G05306747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO Next Step 

  7. CHECK DISTANCE CONTROL ECU (CRUISE CONTROL ECU) 
    1. Remove the distance control ECU (cruise control ECU) with the connector.
    2. Turn the power switch ON (IG).
    3. Measure the voltage of the connector.

      Standard voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      K13-16 (MODE) - K13-12 (GND) Distance control switch ON Below 2 V
      K13-16 (MODE) - K13-12 (GND) Distance control switch OFF 9 to 16 V
      Fig 7: Identifying K13 Distance Control ECU (Cruise Control ECU) Connector Terminals
      G05306748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE DISTANCE CONTROL ECU (CRUISE CONTROL ECU) 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE