Fuel Tank: Installation

1. Install the No. 2 fuel tank protector to the fuel tank assembly.

Fig 1: Installing No. 2 Fuel Tank Protector To Fuel Tank Assembly

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1. Install 11 new fuel tank cushions.

Fig 2: Installing New Fuel Tank Cushions

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1. Connect the fuel tank vent hose to the fuel tank.

Fig 3: Connecting Fuel Tank Vent Hose To Fuel Tank

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1. Install the fuel tank to filler pipe hose to the fuel tank with the clamp.
2. Tighten the hose clamp bolt.

Fig 4: Installing Fuel Tank To Filler Pipe Hose

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1. Install the edge protector with the 2 clamps.
   Fig 5: Installing Edge Protector With Clamps

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2. Install a fuel tank main tube and fuel tank return vent tube with the clamp.

Fig 6: Installing Fuel Tank Main Tube & Fuel Tank Return Vent Tube With Clamp

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1. Install a new gasket to the No. 1 fuel tank breather tube sub-assembly.
2. Install the No. 1 fuel tank breather tube sub-assembly with the 4 bolts.
   Fig 7: Installing No. 1 Fuel Tank Breather Tube Sub-Assembly

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

1. Set a engine lifter to the fuel tank and lift it up.
2. Install the 2 fuel tank bands with the 4 bolts.
   Fig 8: Installing Fuel Tank Bands

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   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

1. Connect the fuel tank to canister tube subassembly.
   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      Fig 9: Connecting Fuel Tank To Canister Tube Sub-Assembly

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      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

1. Connect the No. 3 fuel hose sub-assembly with the clip.
2. Connect the fuel hose clamp.

Fig 10: Connecting No. 3 Fuel Hose Sub-Assembly

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1. Connect the fuel tank to filler pipe hose with the clamp.

Fig 11: Connecting Fuel Tank To Filler Pipe Hose With Clamp

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1. Connect the fuel tank main tube.
   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      Fig 12: Connecting Fuel Tank Main Tube

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      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.
2. Connect the fuel tank return vent tube.
   1. Push in the fuel tube connector to the pipe and push up the retainer to engage the claws.
      Fig 13: Connecting Fuel Tank Return Vent Tube

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      NOTE:

      • Check for damage or foreign objects on the connected part.
      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

1. Connect the 4 clamps.
2. Connect the 2 parking brake cables with the 4 bolts.
   Fig 14: Connecting Parking Brake Cables With Bolts

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   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) for bolt A 

   19 N*m (194 kgf*cm, 14 ft.*lbf) for bolt B 

1. Install the suspension member brace lower LH with the 4 bolts.
   Fig 15: Installing Suspension Member Brace Lower LH

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   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

1. Install the suspension member brace lower RH with the 4 bolts.
   Fig 16: Installing Suspension Member Brace Lower RH

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   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

HINT:

Installation procedure of the No. 1 differential support protector is the same as that of the No. 2 differential support protector.

HINT:

See INSTALLATION .

HINT:

See Step 4 in INSTALLATION .

1. Install the fuel sender gauge with the 5 bolts to the fuel tank.
   Fig 17: Installing Fuel Sender Gauge Assembly

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   Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

2. Connect the fuel sender gauge connector.

Fig 18: Connecting Fuel Sender Gauge Connector

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1. Install the service hole cover with new butyl tape.

Fig 19: Installing Service Hole Cover

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1. Perform initialization (See INITIALIZATION ).

   HINT:

   Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.