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Integration Relay: Inspection

  1. INSPECT INTEGRATION RELAY 
    NOTE:
    • Some relays are built into the integration relay (unit: A). The integration relay cannot be disassembled. If there is a malfunction in the circuit of the integration relay, replace the integration relay.
      Fig 1: Identifying Integration Relay
      G05285396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • The internal circuit of the integration relay is as shown in the illustration. Inspect the integration relay using the following procedures.
      Fig 2: Integration Relay Internal Circuit Diagram
      G05316269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance of the C/OPN relay.
      1. Using an ohmmeter, measure the resistance between terminal.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        2B-5 - 2B-8 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminals 2B-5 and negative (-) lead to terminal 2B-7. Using an voltmeter, measure the resistance between terminal.

        Standard voltage 

        VOLTAGE SPECIFICATION

        Tester Connection Specified Condition
        2B-7 - 2B-8 10 - 14V
        Fig 3: Identifying Integration Relay Connector Terminals
        G05316270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance of the EFI MAIN relay.
      1. Remove the EFI fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        EFI fuse terminal 2 - 2A-8 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-6 and negative (-) lead to terminal 2A-7. Using an ohmmeter, measure the resistance between terminal.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        EFI fuse terminal 2 - terminal 2A-8 Below 1 Ω
        Fig 4: Identifying Integration Relay Connector Terminals
        G05316271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance of the EFI NO. 2 relay.
      1. Remove the F/PMP fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        F - PMP fuse terminal 2 - 2B-4 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-8 and negative (-) lead to terminal 2B-3. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        F - PMP fuse terminal 2 - 2B-4 Below 1 Ω
        Fig 5: Identifying F/PMP Fuse And Integration Relay Connector Terminals
        G05316272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the resistance of the EFI INJ relay.
      1. Remove the INJ fuse. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified Condition
        INJ fuse terminal 2 - 2A-4 10 kΩ or higher
      2. Connect the battery's positive (+) lead to terminal 2A-2 and negative (-) lead to terminal 2A-3. Using an ohmmeter, measure the resistance between the terminals.

        Standard resistance 

        RESISTANCE SPECIFICATION

        Tester Connection Specified condition
        INJ fuse terminal 2 - terminal 2A-4 Below 1 Ω
        Fig 6: Identifying INJ Fuse And Integration Relay Connector Terminals
        G05316273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002