Service Data
WARNING: This page is about a different car, the 2008 Toyota FJ Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
FRONT DIFFERENTIAL CARRIER
FRONT DIFFERENTIAL CARRIER - SERVICE DATA SPECIFICATION
| Companion flange vertical runout | Maximum: 0.10 mm (0.0039 in.) |
|---|---|
| Companion flange lateral runout | Maximum: 0.10 mm (0.0039 in.) |
| Drive pinion preload (at start of torque) | New bearing: 0.98 to 1.75 N*m (10to 16 kgf*cm, 8.7 to 14 in.*lbf) Reused bearing: 0.49 to 0.78 N*m (5 to 8 kgf*cm, 4.3 to 6.9 in.*lbf) |
| Total preload (Drive pinion preload plus) | 0.22 to 0.85 N*m (6 to 9 kgf*cm, 1.9 to 7.7 in.*lbf) |
| Drive pinion to ring gear backlash | 0.11 to 0.21 mm (0.0043 to 0.0083 in.) |
| Side gear backlash | 0.15 mm (0.0059 in.) |
| Carrier oil seal drive in depth | 3.9 to 4.8 mm (0.154 to 0.189 in.) |
| Side oil seal drive in depth | LH side: -0.45 to 0.45 mm (-0.018 to 0.018 in.) RH side: 4.8 to 5.8 mm (0.189 to 0.229 in.) |
| w/A.D.D. type: Differential clutch sleeve to clutch sleeve fork clearance | Maximum: 0.35 mm (0.0138 in.) |
| Side gear thrust washer thickness mm (in.) | 1.48 to 1.52 (0.0583 to 0.0568) 1.53 to 1.57 (0.0602 to 0.0618) 1.58 to 1.62 (0.0622 to 0.0638) 1.63 to 1.67 (0.0642 to 0.0657) 1.68 to 1.72 (0.0661 to 0.0677) 1.73 to 1.77 (0.0681 to 0.0697) 1.78 to 1.82 (0.0701 to 0.0717) 1.83 to 1.87 (0.0720 to 0.0736) 1.88 to 1.92 (0.0740 to 0.0756) |
| Side bearing adjusting washer thickness mm (in.) | 1.57 to 1.59 (0.0618 to 0.0626) 1.59 to 1.61 (0.0626 to 0.0634) 1.61 to 1.63 (0.0634 to 0.0642) 1.63 to 1.65 (0.0642 to 0.0650) 1.65 to 1.67 (0.0650 to 0.0657) 1.67 to 1.69 (0.0657 to 0.0665) 1.69 to 1.71 (0.0665 to 0.0673) 1.71 to 1.73 (0.0673 to 0.0681) 1.73 to 1.75 (0.0681 to 0.0689) 1.75 to 1.77 (0.0689 to 0.0697) 1.77 to 1.79 (0.0697 to 0.0705) 1.79 to 1.81 (0.0705 to 0.0713) 1.81 to 1.83 (0.0713 to 0.0720) 1.83 to 1.85 (0.0720 to 0.0728) 1.85 to 1.87 (0.0728 to 0.0736) 1.87 to 1.89 (0.0736 to 0.0744) 1.89 to 2.01 (0.0744 to 0.0791) 2.01 to 2.03 (0.0791 to 0.0799) 2.03 to 2.05 (0.0791 to 0.0807) 2.05 to 2.07 (0.0807 to 0.0815) 2.07 to 2.09 (0.0815 to 0.0822) 2.09 to 2.11 (0.0822 to 0.0830) 2.11 to 2.13 (0.0830 to 0.0839) 2.13 to 2.15 (0.0839 to 0.0846) 2.15 to 2.17 (0.0846 to 0.0854) |
| Drive pinion bearing adjusting washer thickness mm (in.) | 1.69 to 1.71 (0.0665 to 0.0673) 1.72 to 1.74 (0.0677 to 0.0685) 1.75 to 1.77 (0.0689 to 0.0697) 1.78 to 1.80 (0.0700 to 0.0709) 1.81 to 1.83 (0.0713 to 0.0720) 1.84 to 1.86 (0.0724 to 0.0732) 1.87 to 1.89 (0.0736 to 0.0744) 1.90 to 1.92 (0.0748 to 0.0756) 1.93 to 1.95 (0.0760 to 0.0768) 1.96 to 1.98 (0.0772 to 0.0780) 1.99 to 2.01 (0.0783 to 0.0791) 2.02 to 2.04 (0.0795 to 0.0803) 2.05 to 2.07 (0.0807 to 0.0815) 2.08 to 2.10 (0.0819 to 0.0827) 2.11 to 2.13 (0.0831 to 0.0839) 2.14 to 2.16 (0.0843 to 0.0850) 2.17 to 2.19 (0.0854 to 0.0862) 2.20 to 2.22 (0.0866 to 0.0874) 2.23 to 2.25 (0.0878 to 0.0886) 2.26 to 2.28 (0.0890 to 0.0898) 2.29 to 2.31 (0.0902 to 0.0909) 2.32 to 2.34 (0.0913 to 0.0921) |
REAR DIFFERENTIAL
REAR DIFFERENTIAL - SERVICE DATA SPECIFICATION
| Companion flange vertical runout | Maximum: 0.10 mm (0.0039 in.) |
|---|---|
| Companion flange lateral runout | Maximum: 0.10 mm (0.0039 in.) |
| Drive pinion preload (at start of torque) | New bearing: 1.05 to 1.64 N*m (11to 17 kgf*cm, 9.3 to 15 in.*lbf) Reused bearing: 0.56 to 0.85 N*m (6 to 9 kgf*cm, 4.9 to 7.5 in.*lbf) |
| Total preload (Drive pinion preload plus) | 0.39 to 0.59 N*m (4 to 6 kgf*cm, 3.4 to 5.2 in.*lbf) |
| Ring gear runout | Maximum: 0.07 mm (0.0028 in.) |
| Ring gear backlash | 0.13 to 0.18 mm (0.0051 to 0.0071 in.) |
| Side gear backlash | 0.05 to 0.20 mm (0.0020 to 0.0080 in.) |
| Differential case runout | Maximum: 0.07 mm (0.0028 in.) |
| Rear differential front oil seal drive in depth | 0.55 to 1.45 mm (0.021 to 0.057 in.) |
| Differential lock type: Side gear thrust washer thickness mm (in.) | 0.90 mm (0.059 in.) 1.00 mm (0.039 in.) 1.10 mm (0.043 in.) 1.20 mm (0.047 in.) 1.30 mm (0.051 in.) |
| Tooth contact pattern adjusting washer thickness mm (in.) | 1.69 to 1.71 (0.0665 to 0.0673) 1.72 to 1.74 (0.0677 to 0.0685) 1.75 to 1.77 (0.0689 to 0.0709) 1.78 to 1.80 (0.0713 to 0.0720) 1.81 to 1.83 (0.0724 to 0.0732) 1.84 to 1.86 (0.0736 to 0.0744) 1.87 to 1.89 (0.0748 to 0.0756) 1.90 to 1.92 (0.0760 to 0.0768) 1.93 to 1.95 (0.0772 to 0.0780) 1.96 to 1.98 (0.0783 to 0.0791) 1.99 to 2.01 (0.0795 to 0.0803) 2.02 to 2.04 (0.0807 to 0.0815) 2.05 to 2.07 (0.0819 to 0.0827) 2.08 to 2.10 (0.0831 to 0.0839) 2.11 to 2.13 (0.0843 to 0.0839) 2.14 to 2.16 (0.0843 to 0.0850) 2.17 to 2.19 (0.0854 to 0.0862) 2.20 to 2.22 (0.0866 to 0.0874) 2.23 to 2.25 (0.0878 to 0.0886) 2.26 to 2.28 (0.0890 to 0.0898) 2.29 to 2.31 (0.0902 to 0.0909) 2.32 to 2.34 (0.0913 to 0.0921) |