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Service Data

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

for 0.8 kW 

SERVICE DATA SPECIFICATIONS - 1NZ-FE STARTING (FOR 0.8 KW)

Starter assembly Standard current 90 A or less at 11.5 V
Starter relay Standard resistance 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
ACC cut relay Standard resistance 3-4 Below 1 Ω
10 kΩ or higher (when battery voltage applied to terminals 1 and 2)
Standard resistance 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
AM2 fuse Standard resistance 1-2 Below 1 Ω
IG2 relay Standard resistance B1 - C1 Below 1 Ω
Standard resistance B4-C1 10 kΩ or higher
Below 1 Ω (Apply battery voltage between terminals B2 and B3)
Ignition relay Standard resistance 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
Ignition or starter switch assembly. Standard resistance
Between all terminals
10 kΩ or higher (LOCK)
Standard resistance 2-4 Below 1 Ω (ACC)
Standard resistance 1-2-4 Below 1 Ω (ON)
Standard resistance 5-6
Standard resistance 1-3-4 Below 1 Ω (START)
Standard resistance 5-6-7
Starter armature assembly resistance Segments Below 1 Ω
Commutator - Armature coil 10kΩ or higher
Starter armature assembly commutator circumference runout Maximum runout 0.05 mm (0.0020 in.)
Starter armature assembly commutator diameter Standard diameter 28.0 mm (1.1024 in.)
Minimum diameter 27.0 mm (1.0630 in.)
Starter armature assembly undercut portion Standard undercut depth 0.6 mm (0.0236 in.)
Minimum undercut depth 0.2 mm (0.0079 in.)
Starter yoke assembly resistance Terminal C - Field coil brush lead Below 1 Ω
Brush lead - starter yoke 10 kΩ or higher
Brush length Standard length 14 mm (0.5511 in.)
Minimum length 9 mm (0.3543 in.)
Starter brush holder assembly resistance Standard resistance 10kΩ or higher
Magnet starter switch assembly resistance Terminal C - Terminal 50 Below 1 Ω
Terminal 50 - Magnet starter switch assembly Below 2 Ω

for 1.6 kW 

SERVICE DATA SPECIFICATIONS - 1NZ-FE STARTING (FOR 1.6 KW)

Starter assembly Standard current 90 A or less at 11.5 V
Starter relay Standard resistance 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
ACC cut relay Standard resistance 3-4 Below 1 Ω
10 kΩ or higher (when battery voltage applied to terminals 1 and 2)
Standard resistance 3-5 Below 1 Ω (when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
AM2 fuse Standard resistance 1 -2 Below 1 Ω
IG2 relay Standard resistance
B1-C1
Below 1 Ω
Standard resistance
B1 -B4
10 kΩ or higher
Standard resistance
B4-C1
10 kΩ or higher
Standard resistance
B2 - B3
Below 1 Ω
Standard resistance
B1 - B4
Below 1 Ω (Apply battery voltage between terminals B2 and B3)
Standard resistance
B4-C1
Below 1 Ω (Apply battery voltage between terminals B2 and B3)
Standard resistance 3-5 Below 1 Ω(when battery voltage applied to terminals 1 and 2)
10 kΩ or higher
Ignition or starter switch assembly. Standard resistance
Between all terminals
10 kΩ or higher (LOCK)
Standard resistance 2-4 Below 1 Ω (ACC)
Standard resistance 1-2-4 Below 1 Ω (ON)
Standard resistance 5-6
Standard resistance 1-3-4 Below 1 Ω (START)
Standard resistance 5-6-7
Starter armature assembly resistance Segments 1 kΩ ro lower
Commutator - Armature coil 10 kΩ or higher
Starter armature assembly commutator length Standard length 3.1 mm (0.122 in.)
Maximum length 3.8 mm (0.150 in.)
Starter commutator end frame assembly brush length Standard length 9.0 mm (0.354 in.)
Maximum length 4.0 mm (0.158 in.)
Starter commutator end frame assembly Standard resistance 10 kΩ or higher
  Terminal C - Terminal 50 1 Ω or lower
Magnet switch body resistance Terminal 50 - Magnet switch body 1 Ω or lower