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O2 Sensor Readiness Monitor Does Not Complete (L-SB-0027-15)

Publication date: 2015-07-10
Reference number: L-SB-0027-15

O2 SENSOR READINESS MONITOR DOES NOT COMPLETE

O2 SENSOR READINESS MONITOR DOES NOT COMPLETE

TECHNICAL SERVICE BULLETIN

Reference Number(s): L-SB-0027-15, Date of Issue:  July 10, 2015
LEXUS: 2007 RX400H
SERVICE CATEGORY: Engine/Hybrid System
SECTION: Emission Control
COPYRIGHT: © 2018 Lexus, a division of Toyota Motor Sales, USA License Agreement TMS1002

APPLICABILITY

APPLICABILITY

YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2007 RX400H  

INTRODUCTION

Some 2007 model year RX 400h vehicles may exhibit a condition of oxygen sensor readiness monitors incomplete during state emissions testing. The Hybrid Vehicle (HV) ECU logic has been updated to address this condition.

PRODUCTION CHANGE INFORMATION

This bulletin applies to vehicles produced BEFORE  the Production Change Effective VINs shown below.

PRODUCTION CHANGE INFORMATION

MODEL DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN
RX 400h 2WD JTJGW31U#72003519
4WD JTJHW31U#72020196

WARRANTY INFORMATION

WARRANTY INFORMATION

OP CODE DESCRIPTION TIME OFP T1 T2
EG1502 Reprogram HV ECU and ECM (PCM) 0.8 89981-##### 99 74

APPLICABLE WARRANTY

PARTS INFORMATION

PARTS INFORMATION

MODEL YEAR DRIVETRAIN OIL COOLER PART NUMBER PART NAME QTY
PREVIOUS NEW
2007 2WD With 89981-48160
89981-48161
89981-48162
89981-48163
Computer, Hybrid Vehicle Control -
Without 89981-48180
89981-48181
89981-48182
89981-48183
4WD With 89981-48190
89981-48191
89981-48192
89981-48193
Without 89981-48200
89981-48201
89981-48202
89981-48203
All All All 00451-00001-LBL Authorized Modification Labels 1
NOTE:
  • The HV ECU should NOT be replaced as part of this Repair Procedure.
  • Authorized Modification Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily - Dealer Support Materials Orders  .

REQUIRED TOOLS & EQUIPMENT

REQUIRED TOOLS & EQUIPMENT

REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY
Techstream 2.0(1) ADE TS2UNIT 1
Techstream Lite TSLITEPDLR01
(1) Essential SST.
NOTE:
  • Only ONE of the Techstream units listed above is required.
  • Software version 10.10.018 or later is required.
  • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787.
  • The Diagnostic Tester is NOT recommended for flash reprogramming. Please use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com  for more information regarding J2534 reprogramming.
    G10015643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REQUIRED TOOLS & EQUIPMENT

SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY
GR8 Battery Diagnostic Station(1) 00002-MCGR8  1
(1) Essential SST.
NOTE: Additional SSTs may be ordered by calling 1-800-933-8335.

CALIBRATION ID INFORMATION

NOTE: There are different calibration files for vehicles with and without transaxle oil coolers. In order to determine the configuration of your vehicle, shine a flashlight into the left front bumper cover vent. If the vehicle is equipped with a cooler, it will be easily visible.
G10015644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

CALIBRATION INFORMATION

CALIBRATION INFORMATION

MODEL YEAR DRIVETRAIN OIL COOLER ECM (CPU)/ECU CALIBRATION ID
PREVIOUS NEW
2007 2WD With Main 348A0000 348A0100/899834813100 
Sub 899834813000
Without Main 348A0000 348A0100/899834814100 
Sub 899834814000
4WD With Main 348A0000 348A0100/899834815100 
Sub 899834815000
Without Main 348A0000 348A0100/899834816100 
Sub 899834816000

REPAIR PROCEDURE

  1. Prepare the vehicle for reflash.
    NOTE: This procedure will pressurize the brake actuator and prevent the ABS pump from running during the reflash procedure.
    1. Prior to vehicle shut down perform the following steps:
      • Place the vehicle in the ready on position.
      • Place the transaxle in the P range.
      • Engage parking brake.
    2. Depress the brake pedal fully 2 times within 2 seconds.
    3. Release brake pedal.
    4. Wait 10 seconds.
    5. Turn off the vehicle.
  2. Check for the Authorized Modifications Label affixed to the vehicle in the location shown in Figure 2. Confirm if the HV ECU and ECM (PCM) calibrations have been updated. If the calibration IDs are NOT the new calibrations - go to step 2.
    G10015645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Flash Reprogram the HV ECU and the ECM (PCM).
    NOTE:
    • The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle.
    • For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual  located on the Technical Information System (TIS), Diagnostics - Tools & Equipment - Battery Diagnostics  .

    Follow the procedures outlined in Service Bulletin No. L-SB-0021-14  , "Techstream ECU Flash Reprogramming Procedure,"  and flash the ECM (PCM) with the NEW calibration file update.

    NOTE:
    • Anytime the HV ECU is reprogrammed, the engine ECM (PCM) MUST also be reprogrammed, even if the engine ECM (PCM) has the "New Calibration ID."
    • If ONLY the engine ECM (PCM) Calibration ID matches the "Current Calibration ID" shown in the CALIBRATION INFORMATION  section in this bulletin, proceed with flash reprogramming.
    • If BOTH the engine ECM (PCM) and HV ECU Calibration IDs match the "New" calibration IDs shown in the CALIBRATION INFORMATION  section, this vehicle has already been reprogrammed. Refer to TIS for diagnostic procedures applicable to any stored DTCs.
  4. Start the engine and warm it up to normal operating temperature before test driving.
  5. Test drive the vehicle to confirm proper vehicle operation (and proper laser cruise control operation, if equipped).
  6. Confirm that the O2 Sensor monitor reads complete.
  7. Install the Authorized Modifications Label.
    1. Using a permanent marker, enter the following information on the label:
      • ECM part number [Refer to the PARTS INFORMATION section for the NEW PART NUMBER] 
      • Calibration ID(s) [Refer to the CALIBRATION INFORMATION section for the NEW CALIBRATION ID] 
      • Dealer Code
      • Repair Date
      • Change Authority [This bulletin number] 
    2. Affix the Authorized Modifications Label to the vehicle at the location shown in Figure 2. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL.
  8. Calibration update is complete.
    NOTE: The effect of the NEW calibration may become more apparent after several days of driving as the ECM (PCM) "learned values" are re-established from the customer's driving.