Engine Assembly: Installation

1. Install the mounting bracket with the 4 bolts.

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The LH mounting bracket is marked with an "L".

   Fig 1: Locating Mounting Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the mounting bracket with the 4 bolts.
   Fig 2: Locating Mounting Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The RH mounting bracket is marked with an "R".

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 3: Identifying White Mark Of Exhaust Manifold Sub-Assembly LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.
   Fig 4: Locating Exhaust Manifold Sub-Assembly LH And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 5: Identifying White Mark Of Exhaust Manifold Sub-Assembly RH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.
   Fig 6: Locating Nuts, Exhaust Manifold And Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install the 8 ignition coils with the 8 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install the engine hanger with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

1. Install the engine hanger with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

1. Install the 2 sensors with the 2 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install the sensor with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install a new O-ring to the oil control valve.
2. Install the oil control valve with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

3. Connect the oil control valve connector.

1. Install a new O-ring to the oil control valve.
2. Install the oil control valve with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

3. Connect the oil control valve connector.

1. Install the 2 knock sensors with the 2 nuts, as shown in the illustration.
   Fig 7: Identifying Knock Sensor Angle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

2. Connect the 2 knock sensor connectors.

1. Install a new O-ring to the water bypass pipe.
2. Apply soapy water to the O-ring.
3. Push in the water bypass pipe end into the pipe hole of the water pump.
4. Install the water bypass pipe with the bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

5. Install the wire clamp to the bracket of the water bypass pipe.

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 8: Installing Gaskets And Water Bypass Joint With 4 Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.
   Fig 9: Locating Front Water Bypass Joint Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the ECT sensor connector.

1. Place 2 new gaskets on the cylinder heads with the white mark facing outward.
   NOTE: Be careful of the installation direction.
   Fig 10: Identifying White Mark Of Intake Manifold

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the intake manifold assembly with the 6 bolts and 4 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

3. Connect the 8 injector connectors.
   Fig 11: Locating Intake Manifold Assembly Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine wire protector (rear side) with the 2 bolts.
5. Install the engine wire protector (LH side) with the 4 bolts.
6. Install the 2 wire clamps on the engine wire (RH side) to the brackets on the RH delivery pipe.
   Fig 12: Locating Engine Wire Protector With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the No. 4 V-bank cover with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

8. Install the No. 1 V-bank cover bracket with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

9. Connect the VSV connector for ACIS.
   Fig 13: Locating ACIS VSV Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Install the No. 3 V-bank cover bracket with the bolt.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

11. Install the No. 2 V-bank cover bracket with the bolt.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

12. Install the purge VSV to the intake manifold with the bolt.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

13. Connect the purge hose to the purge VSV.
14. Connect the purge VSV connector.
    Fig 14: Locating Purge VSV Connector Bolts Location

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the water bypass hoses.

HINT:

If any one of the mounting bolts is broken or deformed, replace it.

1. Apply adhesive to 2 or 3 threads of the mounting bolt end.

   Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

   Fig 15: Applying Adhesive To 2 Or 3 Threads Of Mounting Bolt End

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the front spacer, drive plate and rear spacer on the crankshaft.
3. Install and uniformly tighten the 8 mounting bolts in several passes, in the sequence shown.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

   If any of the mounting bolts cannot meet the torque specification, replace the mounting bolt.

   Fig 16: Locating Mounting Bolt End

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Mark the mounting bolt with paint.
5. Retighten the mounting bolt by 90° in the numerical order shown.
6. Check that the painted mark is now at a 90° angle.
   Fig 17: Checking Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Check the torque converter clutch installation (see INSTALLATION ).
2. Install the automatic transmission to the engine with the 9 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt A 

   71 N*m (724 kgf*cm, 52 ft.*lbf) for bolt B 

   HINT:

   • Make sure that the mark is positioned as shown in the illustration.
   • Bolt head size:

     14 mm for bolt A

     17 mm for bolt B

   • Bolt (B) will be tightened with the wire harness clamp.
3. Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the black colored bolt and then the remaining 5 bolts.

   Fig 18: Installing Automatic Transmission Assembly To Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the flywheel housing under cover with the 2 bolts.
   Fig 19: Locating Flywheel Housing Under Cover And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

1. Temporarily install the oil cooler outlet tube.
2. Temporarily install the oil cooler inlet tube.
3. Install the 3 clamps with the 3 bolts.

   SST 09023-12701 

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   Fig 20: Identifying Shift Lock Control Unit Assembly Connector Terminals

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, tighten the oil cooler outlet tube.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST 

   39 N*m (398 kgf*cm, 29 ft.*lbf) for use with SST 

   HINT:

   • Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).
   • Make sure SST and a wrench are connected in a straight line.
     Fig 21: Locating Oil Cooler Outlet Tube Union Nut

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using SST, tighten the oil cooler inlet tube.

   SST 09023-12701 

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) for use without SST 

   39 N*m (398 kgf*cm, 29 ft.*lbf) for use with SST 

   HINT:

   • Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).
   • Make sure SST and a wrench are connected in a straight line.
     Fig 22: Locating Oil Cooler Inlet Tube Union Nut

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 2 speed sensor connectors.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
4. Install the wire harness clamps with the 5 bolts.

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) for bolt A 

   10 N*m (102 kgf*cm, 7 ft.*lbf) for bolt B 

   HINT:

   Bolt (A) is tightened to the transmission housing.

1. Connect the engine wire to the transmission.
   1. Connect the VSV connector.
   2. Connect the engine wire to the 3 wire clamps.
   3. Connect the oil level sensor connector.
      Fig 23: Locating Bolts And Wire Harness Clamps

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the engine chain hoist to the engine hangers.
   Fig 24: Attaching Engine Chain Hoist To Engine Hangers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Slowly lower the engine and transmission assembly into the engine compartment.
3. Insert the stud bolts of the front engine mounting brackets into the stud bolt holes of the front suspension crossmember.
4. Keep the engine level.
   Fig 25: Attaching Engine Chain Hoist To Engine Hangers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the engine rear mounting member with the 4 bolts and 4 nuts.

   Torque: 25.5 N*m (260 kgf*cm, 19 ft.*lbf) for bolts 

   13.5 N*m (137 kgf*cm, 10 ft.*lbf) for nuts 

   NOTE: Be careful of installation direction.
   Fig 26: Installing Engine Rear Mounting Member With Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the 4 nuts holding the engine mounting brackets to the front suspension crossmember.

   Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf) 

7. Install the 2 hole plugs.
8. Remove the engine chain hoist.
9. Install the No. 1 V-bank cover bracket to the No. 2 engine hanger with the nut.
   Fig 27: Locating Engine Mounting Insulator Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the sliding yoke to the PS gear housing and intermediate shaft.
2. Install the PS gear housing with the 4 bolts.

   Torque: 65 N*m (662 kgf*cm, 48 ft.*lbf) 

3. Install the 2 PS oil tube with the bolt.
   Fig 28: Locating Power Steering Gear Housing Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Tighten the 2 bolts for sliding yoke.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

   Fig 29: Locating Sliding Yoke Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the floor shift gear shifting rod with the nut.
   Fig 30: Locating Floor Shift Gear Shifting Rod Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

1. Install the insulator with the 4 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   Fig 31: Locating Parking Brake Cable Heat Insulator Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the insulator with the 4 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   Fig 32: Locating No. 1 Front Floor Heat Insulator Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets and 2 converters with 6 new nuts.

   Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

   Fig 33: Locating Bolts, Nuts And Front Suspension Member Brace

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bracket with the 2 bolts.
   Fig 34: Locating No. 1 Exhaust Pipe Support Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Install the front suspension member brace with the 2 nuts and 4 bolts.

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) for bolt 

   58 N*m (591 kgf*cm, 43 ft.*lbf) for nut 

1. Install a new 2 gaskets and the exhaust pipe with the 4 nuts, 4 bolts and 2 rings.

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 35: Locating Nuts, Bolts, Rings, Exhaust Pipe And Gaskets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 3 new gaskets and the exhaust pipe with the 6 nuts and 6 bolts.
   Fig 36: Locating Nuts, Bolts, Exhaust Pipe And Gaskets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Install the floor brace with the 4 bolts.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 37: Locating Brace Center Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the cooler compressor, stay and wire bracket with the 3 bolts and nut.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) for bolts 

   29 N*m (296 kgf*cm, 21 ft.*lbf) for nut 

2. Connect the compressor connector.
3. Install the wire clamp.
   Fig 38: Locating Cooler Compressor Assembly Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the vane pump with the 2 bolts and nut. Alternately tighten the bolts and nut.

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) for bolts 

   43.1 N*m (439 kgf*cm, 32 ft.*lbf) for nut 

2. Connect the PS oil pressure switch connector.
3. Install the RH engine under cover with the 2 screws.
4. Connect the 2 PS air hoses to the vane pump.
   Fig 39: Locating Vane Pump Bolts And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the engine wire from the ECM box.
2. Install the nut, and connect the generator wire to the generator.
3. Connect the wire for generator wire to the wire clamp on generator.
4. Connect the ground cable to the stay on generator with the bolt.
5. Connect the PS oil hose to the No. 1 oil pan with the 2 bolts.
6. Connect the ground strap to the body with the 2 bolts.

1. Using SST, install the fuel pipe.
   Fig 40: Installing Fuel Pipe

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09023-38401 

   Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) for use with SST 

   35 N*m (357 kgf*cm, 26 ft.*lbf) for use without SST 

   HINT:

   • Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   • Make sure SST and a wrench are connected in a straight line.

1. Install the cover with the 3 bolts.
   Fig 41: Locating ECM Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Install the air cleaner assembly with the 3 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Connect the MAF meter connector and clamp to the air cleaner.
   Fig 42: Locating Air Cleaner Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the connector pipe with the bolt and hose clamp.

   Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) for hose clamp 

   5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt 

   Fig 43: Locating Connector Pipe Bolt And Hose Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the air hose and No. 1 ventilation hose.
   Fig 44: Locating Air Hose And No. 1 Ventilation Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the V-bank cover with the 2 nuts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   NOTE: Make sure that the wire harness does not get caught between parts.

1. Temporarily tighten the 4 bolts.