Common Specs & Procedures Index
MAZDA 6 COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | HVAC TECHNICAL DATA | ||
| Torque | See Torque Specifications in Text and applicable graphics in BASIC SYSTEM - HVAC | ||
| Axle Nut/Hub Nut | Step 1: Tighten to 74-110 Ft. Lbs. (100-150 N.m) Step 2: Loosen 180 Degrees Step 3: Tighten to 174-202 Ft. Lbs. (235-274 N.m) |
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| Battery | BATTERY INSPECTION | ||
| Brakes | |||
| Bleeding Sequence | RR, LR, RF, LF BRAKE FLUID AIR BLEEDING |
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| Disc Brakes | |||
| Service Specifications | BRAKES TECHNICAL DATA | ||
| Torque | |||
| Front | See Torque Specifications in Text and applicable graphics in CONVENTIONAL BRAKE SYSTEM | ||
| Rear | See Torque Specifications in Text and applicable graphics in CONVENTIONAL BRAKE SYSTEM | ||
| Charging | |||
| Generator | CHARGING SYSTEM | ||
| Torque | See Torque Specifications in CHARGING SYSTEM | ||
| Drive Belts | |||
| Adjustment | DRIVE BELT INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] , DRIVE BELT INSPECTION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] or DRIVE BELT INSPECTION [SKYACTIV-G 2.5T] | ||
| Drive Belt Routing | NA | ||
| Engine Cooling | |||
| General Service Specifications | ENGINE TECHNICAL DATA [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] , ENGINE TECHNICAL DATA [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] or ENGINE TECHNICAL DATA [SKYACTIV-G 2.5T] | ||
| Radiator Cap Pressure | 13.6-17.7 psi | ||
| Thermostat R & I | |||
| 2.5L (With CD) | COOLANT CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] | ||
| 2.5L (Without CD) | COOLANT CONTROL VALVE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] | ||
| 2.5L (Turbo) | THERMOSTAT REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] | ||
| Water Pump R & I | |||
| 2.5L (With CD) | WATER PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] | ||
| 2.5L (Without CD) | WATER PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] | ||
| 2.5L (Turbo) | WATER PUMP REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] | ||
| Engine Mechanical | |||
| 2.5L (With CD) | |||
| Compression | Standard: 1098 kPa {11.20 kgf/cm2
, 159 psi}[250 rpm] Minimum: 878 kPa {8.95 kgf/cm2 , 127 psi}[250 rpm] Maximum difference between cylinders: 149 kPa {1.52 kgf/cm2 , 21.6 psi}[250 rpm] See COMPRESSION INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] |
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| Oil Pressure | Lo: 19.6-23.9 psi (135-165 kPa, 1.38-1.68 kg/cm2
) at 1, 500 RPM Hi: 32.7-39.8 psi (225-275 kPa, 2.30-2.80 kg/cm2 ) at 4, 500 RPM |
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| Overhaul | ENGINE TECHNICAL DATA [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] | ||
| Torque | See Torque Specifications in Text and applicable graphics in ENGINE MECHANICAL [SKYACTIVE-G 2.5 (WITH CYLINDER DEACTIVATION)] | ||
| 2.5L (Without CD) | |||
| Compression | Standard: 1098 kPa {11.20 kgf/cm2
, 159 psi}[250 rpm] Minimum: 878 kPa {8.95 kgf/cm2 , 127 psi}[250 rpm] Maximum difference between cylinders: 149 kPa {1.52 kgf/cm2 , 21.6 psi}[250 rpm] See COMPRESSION INSPECTION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] |
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| Oil Pressure | Lo: 19.6-23.9 psi (135-165 kPa, 1.38-1.68 kg/cm2
) at 1, 500 RPM Hi: 32.7-39.8 psi (225-275 kPa, 2.30-2.80 kg/cm2 ) at 4, 500 RPM |
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| Overhaul | ENGINE TECHNICAL DATA [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] | ||
| Torque | See Torque Specifications in Text and applicable graphics in ENGINE MECHANICAL [SKYACTIVE-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] | ||
| 2.5L (Turbo) | |||
| Compression | Standard: 899 kPa {9.17 kgf/cm2
, 130 psi}[250 rpm] Minimum: 719 kPa {7.33 kgf/cm2 , 104 psi}[250 rpm] Maximum difference between cylinders: 153 kPa {1.56 kgf/cm2 , 22.2 psi}[250 rpm] See COMPRESSION INSPECTION [SKYACTIV-G 2.5T] |
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| Oil Pressure | Lo: 19.6-23.9 psi (135-165 kPa, 1.38-1.68 kg/cm2
) at 1, 500 RPM Hi: 32.7-39.8 psi (225-275 kPa, 2.30-2.80 kg/cm2 ) at 4, 500 RPM |
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| Overhaul | ENGINE TECHNICAL DATA [SKYACTIV-G 2.5T] | ||
| Torque | See Torque Specifications in Text and applicable graphics in ENGINE MECHANICAL [SKYACTIVE-G 2.5T] | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | A/T 80-85 Ft. Lbs. (108-116 N.m) M/T Step 1: 34-39 (46-54 N.m) M/T Step 2: 57-61 (76-84 N.m) M/T Step 3: 113-118 (152-160 N.m) |
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| Fuel System | |||
| Pressure Specification | 2.5L (Non-turbo)
58.8-70.3 psi (405-485 kPa, 4.13-4.94 kg/cm2 2.5L (Turbo) 79.1-100.0 psi (545-695 kPa, 5.56-7.08 kg/cm2 |
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| Fuel Pressure Test Procedure | For 2.5L (With CD)
, See FUEL LINE PRESSURE INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] For 2.5L (Without CD) , See FUEL LINE PRESSURE INSPECTION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] For 2.5L (Turbo) , See FUEL LINE PRESSURE INSPECTION [SKYACTIV-G 2.5T] |
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| Fuel Filter Location And R & I | Fuel filter is an integral attachment of Fuel Pump Unit assembly. See FUEL FILTER (HIGH-PRESSURE) REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] , FUEL FILTER (HIGH-PRESSURE) REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] or FUEL FILTER (HIGH-PRESSURE) REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] . | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | 2.5L engine is equipped with coil-on-plug ignition. | ||
| Ignition Wires (Routing) | 2.5L engine is equipped with coil-on-plug ignition. | ||
| Spark Plug | |||
| 2.5L (Non-turbo)
(PE5R-18-110, PE5S-18-110) 2.5L (Turbo) (PY8V-18-110) |
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| Gap | 2.5L (Non-turbo)
Standard: 1.05-1.40 mm {0.0414-0.0551 in} New spark plug (reference): 1.05-1.15 mm {0.0414-0.0452 in} 2.5L (Turbo) Standard: 0.70-0.85 mm {0.028-0.033 in} New Spark Plug (Reference): 0.70-0.80 mm {0.028-0.031 in} |
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| Torque | 12-14 ft. lb. (15-20 N.m) | ||
| Starting | |||
| Starter | 2.5L (With CD)
- See STARTER INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] 2.5L (Without CD) - See STARTER INSPECTION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] 2.5L (Turbo) - See STARTER INSPECTION [SKYACTIV-G 2.5T] |
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| Torque | 2.5L (With CD)
- See Torque Specifications in Text and applicable graphics in STARTER REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)]
. 2.5L (Without CD) - See Torque Specifications in Text and applicable graphics in STARTER REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITHOUT CYLINDER DEACTIVATION)] . 2.5L (Turbo) - See Torque Specifications in Text and applicable graphics in STARTER REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] . |
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| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT | ||
| Torque | See Torque Specifications in Text and applicable graphics in WHEEL ALIGNMENT | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 80-108 Ft. Lbs. (108-147 N.m) | ||