Remove/Install Side Window - AR67.30-P-0005MEC

Model 167.3

Courtesy of MERCEDES-BENZ USA

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Notes on handling adhesive		AH67.00-P-1000-01A
Topical note	Notes on removal/installation of windows		AH67.10-P-1000-02RT
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on HANDS-FREE ACCESS		AH80.61-P-0001-01A
	Remove
1	Open side window in driver door.	Leave the side window of the driver's door open during the curing time of the adhesive material. This prevents the side window (1) from being pressed outwards by the air pressure when a door is closed.
2	Remove top side load compartment trim.		AR68.30-P-1186MEC
3	Remove C-pillar trim.		AR68.30-P-4490MEC
4	Unclip electrical wiring harness (2) in the area of the side window (1) and fasten outside of the working area.	Do not crush or kink or subject electric lines to tension. This will result in damage to the lines and can impair their function.
5	Unclip trim elements from the side window (1).	The new side window (1) is delivered with the attached trim elements. Long wedge	Fig 1
6	Cover vehicle interior in the repair area.
7	Protect area around the side window (1) on the inside and outside against damage using fabric tape.	Adhesive fabric tape	*BR00.45-Z-1062-02A
8	Secure side window (1) using suitable tape against falling down.
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
9	Cut out side window (1) and remove.	Helper required.
		The mounting clips of the side window (1) are severed when cutting out. The side window (1) must therefore always be replaced.
		Long wedge	Fig 1
10	Remove residues of the mounting clips from the vehicle interior.
	Install
11	Prepare body flange for installation of the side window (1).		AR67.30-P-0005-04ME
Topical note	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		When damaged to a degree of ≤ 10 % it is possible to repair with primer stick. If damage is ≥ 10 % the window frame must be coated with primer filler. Otherwise corrosion damage may occur. Use only primer fillers and primer sticks approved by Daimler AG: https://xentryportal.i.daimler.com Use only the repair kit specified in the EPC.
12	Prepare side window (1) for installation.		AR67.30-P-0005-02ME
		Use only the repair kit specified in the EPC.
13	Apply adhesive material.	Use only the repair kit specified in the EPC.	AR67.30-P-0005-05ME
		Adapter	Fig 2
14	Install side window (1).		AR67.30-P-0005-03ME
		Observe the manufacturer's specifications for the curing time of the adhesive material. Perform following work only after curing time.
		Adhesive fabric tape	*BR00.45-Z-1062-02A
15	Remove protective covers in the repair area.
16	Fasten electrical wiring harness (2) in the area of the side window (1).	Ensure that the electrical wiring harness (2) is correctly routed. Otherwise, damage to the electrical wiring harness (2) will occur.
17	Install C-pillar trim.		AR68.30-P-4490MEC
18	Install top side load compartment trim.		AR68.30-P-1186MEC
19	Close side window of the driver's door.
	Clean
20	Clean new side window (1), adjacent painted parts, and vehicle interior.

Fig 1: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIAL

Number	Designation	Order number
BR00.45-Z-1062-02A	Adhesive fabric tape	A 007 989 28 85