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Work Procedure

  1. CHECK BATTERY TERMINALS CONNECTION 

    Check if battery terminals are clean and tight.

    Is the inspection result normal?

    YES

    GO TO 2.

    NO

    Repair battery terminals connection. Confirm repair by performing system test using 165-DSS-5000P. Refer to the applicable instruction manual for proper testing procedures.

  2. CHECK FUSE AND FUSIBLE LINK 

    Check for blown fuse and fusible link.

    Unit

    Power source (Power supply terminals)

    Fuse or Fusible Link

    Capacity

    Generator

    Battery (fusible link box F4)

    A

    450 A

    Combination meter

    Ignition switch ON or START (fuse box J/B)

    33

    5 A

    Battery (fuse box J/B)

    20

    10 A

    Is the fuse or fusible link blown?

    YES

    Replace the blown fuse or fusible link after repairing the affected circuit.

    NO

    GO TO 3.

  3. CHECK GENERATOR GROUND TERMINAL CONNECTION 

    Check if generator is mounted to engine clean and tight.

    Is the inspection result normal?

    YES

    GO TO 4.

    NO

    Repair connection.

  4. CHECK DRIVE BELT TENSION 

    Check drive belt tension. Refer to Inspection (with PR25DD engine) or Inspection (with KR20DDET engine).

    Is the inspection result normal?

    YES

    Inspection End.

    NO

    Repair as needed.