Manual Transmission Assembly: Installation

1. Gradually raise transmission with transmission jack.
   Fig 1: Installing Transmission To Engine

   
2. Engage transmission at splines.

Tightening torque: 

1. T1:  69 N.m (7.0 kgf-m, 51 ft-lb)
2. T2:  137 N.m (14 kgf-m, 101 ft-lb)

Fig 2: Installing Transmission Rear Crossmember

Tightening torque:  50 N.m (5.1 kgf-m, 36.9 ft-lb)

Fig 3: Installing Nuts Which Hold Lower Side Of Transmission To Engine

Tightening torque:  50 N.m (5.1 kgf-m, 36.9 ft-lb)

Fig 4: Installing Bolts Which Holds Right Upper Side Of Transmission To Engine

Tightening torque:  37 N.m (3.8 kgf-m, 27.5 ft-lb)

Fig 5: Installing Operating Cylinder (2500 cc Vehicle)

Tightening torque: 

1. T1:  49 N.m (5.0 kgf-m, 36.2 ft-lb)
2. T2:  57 N.m (5.8 kgf-m, 42 ft-lb)

Fig 7: Install Pitching Stopper

1. Lift-up the vehicle.
2. Install front drive shaft into transmission.
3. Drive spring pin into chamfered hole of drive shaft.
   CAUTION: Always use a new spring pin.
   Fig 8: Driving Spring Pin Into Chamfered Hole Of Drive Shafts

   
4. Install ball joints of lower arm into knuckle arm of housing, and tighten installing bolts.

Tightening torque:  49 N.m (5.0 kgf-m, 36 ft-lb)

Fig 9: Installing Ball Joints Of Lower Arm Into Knuckle Arm Of Housing

Tightening torque:  25 N.m (2.5 kgf-m, 18.1 ft-lb)

Fig 10: Installing Stabilizer Clamps Onto Front Crossmember

1. Install gear shift rod onto transmission.

   Tightening torque:  18 N.m (1.8 kgf-m, 13.6 ft-lb)

   Fig 11: Installing Gear Shift Rod And Stay

   
2. Install stay onto transmission.

Tightening torque:  18 N.m (1.8 kgf-m, 13.6 ft-lb)

1. Install propeller shaft into transmission.
2. Tighten bolts which install propeller shaft onto companion flange of rear differential.

   Tightening torque: 

   1. T:  31 N.m (3.2 kgf-m, 23.1 ft-lb)
   Fig 12: Installing Propeller Shaft

   
3. Install center bearing bracket on body.

Tightening torque: 

1. T:  52 N.m (5.3 kgf-m, 38.3 ft-lb)

Fig 13: Installing Center Bearing Bracket On Body

1. Install heat shield cover.
   Fig 14: Installing Heat Shield Cover

   
2. Install rear exhaust pipe to muffler.

   Tightening torque:  48 N.m (4.9 kgf-m, 35.4 ft-lb)

   Fig 15: Installing Rear Exhaust Pipe To Muffler

   
3. Install hanger bracket on right side of transmission.
   Fig 16: Installing Hanger Bracket On Right Side Of Transmission

   
4. Install front exhaust pipe onto engine.

   Tightening torque:  30 N.m (3.1 kgf-m, 22.4 ft-lb)

   Fig 17: Installing Front Exhaust Pipe Onto Engine

   
5. Install center exhaust pipe to rear exhaust pipe.

   Tightening torque:  18 N.m (1.8 kgf-m, 13.0 ft-lb)

   Fig 18: Installing Center Exhaust Pipe To Rear Exhaust Pipe

   
6. Tighten bolt which installs center exhaust pipe to hanger bracket.

   Tightening torque:  35 N.m (3.6 kgf-m, 26.0 ft-lb)

   Fig 19: Installing Center Exhaust Pipe To Hanger Bracket

   
7. Connect connector to rear oxygen sensor.
   Fig 20: Connecting Rear Oxygen Sensor Connector

   

1. Transmission harness connectors
   Fig 21: Identifying Transmission Harness Connectors

   
2. Transmission ground terminal
3. Front oxygen sensor connector
   Fig 22: Identifying Front Oxygen Sensor Connector

   
4. Vehicle speed sensor connector
   Fig 23: Identifying Vehicle Speed Sensor Connector

   
5. Neutral position and back-up light switch connector
   Fig 24: Identifying Neutral Position And Back-Up Light Switch Connector

   

1. Install starter onto transmission case, and connect connectors and terminals.
2. Tighten bolt and nut which install starter onto transmission.

Tightening torque:  50 N.m (5.1 kgf-m, 36.9 ft-lb)

Fig 25: Installing Starter