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Extension Case: Assembly

  1. Install the straight pin.
    G16526182Courtesy of SUBARU OF AMERICA, INC.
  2. Install the oil guide No. 1 (A) and stopper plate (B).
    CAUTION: Always use a new bolt.
    NOTE: Make sure the end of the oil guide No. 1 is inserted in the groove.

    Tightening torque: 

    8.5 N.m (0.9 kgf-m, 6.3 ft-lb)

    G16526181Courtesy of SUBARU OF AMERICA, INC.
  3. Install the oil guide No. 2.
    G16526180Courtesy of SUBARU OF AMERICA, INC.
  4. Using the ST, install a new extension case oil seal.
    CAUTION: Be careful not to damage the extension case oil seal lip.
    NOTE: Apply transmission gear oil to the lip section of the extension case oil seal.

    Preparation tool: 

    ST: TRANSMISSION OIL PLUG (09325-20010)

    Insertion depth from the end surface of the extension case: 

    0.1 - 1.1 mm (0.004 - 0.043 in)

    G16526136Courtesy of SUBARU OF AMERICA, INC.
    (A) 0.1 - 1.1 mm (0.004- 0.043 in)
  5. Install the dust cover using ST1 and ST2.
    CAUTION: Always use a new dust cover.
    NOTE: Strike until you make contact with the extension case.

    Preparation tool: 

    ST1: REPLACER 75 (09951-00750)

    ST2: HANDLE 100 (09951-07100)

    G16526187Courtesy of SUBARU OF AMERICA, INC.
  6. Install a new oil seal using ST.
    CAUTION: Be careful not to damage the oil seal lip.
    NOTE: Apply transmission gear oil to the oil seal lips.

    Preparation tool: 

    ST: INSTALLER (18657AA040)

    Insertion depth from the end surface of the extension case: 

    1.0 - 2.0 mm (0.04 - 0.08 in)

G16526188Courtesy of SUBARU OF AMERICA, INC.
(A) 1.0 - 2.0 mm (0.04 - 0.08 in)