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Differential Assembly: Pre-Inspection

NOTE: If the differential is noisy, perform the following pre-inspection before disassembly to determine the cause of the noise.
  1. Remove differential from transaxle. Install differential carrier on work stand with ring gear in horizontal position. Check ring gear backlash. See Fig 1 . If backlash in not within specification, adjust side baring preload or repair as necessary. Backlash should be .0039-.0059" (.10-.15 mm).
    Fig 1: Measuring Ring Gear Backlash
    G96D15340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Check ring gear runout. If runout is greater than maximum, install a NEW ring gear. Maximum runout is .0028" (.07 mm). Check teeth contact. Check total pinion preload with a torque wrench. Total preload (starting) should be 5.2-8.7 INCH lbs. (.6-1.0 N.m)