LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 1996 >> RAV4 4D Utility, AWD, Standard >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Controls - Remove/Install/Overhaul >> Fuel System >> Fuel Pump >> Disassembly & Reassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Disassembly & Reassembly

  1. Disconnect ground strap from fuel pump clamp. Pull bottom of fuel pump from fuel pump mounting bracket. Disconnect electrical connector at fuel pump.
  2. Disconnect fuel hose at top of fuel pump. Remove fuel pump with rubber cushion, located at bottom of fuel pump, from fuel pump mounting bracket. Using small screwdriver, remove retaining clip that holds fuel filter on bottom of fuel pump. Remove fuel filter from fuel pump.
    NOTE: Servicing information for fuel gauge sending unit is not available from manufacturer.
  3. For removal of fuel pressure regulator, disconnect hose from fuel pressure regulator. See Figure. Remove screw and fuel pressure regulator with "O" ring from fuel pump mounting bracket.
  4. To reassemble, install NEW "O" ring on fuel pressure regulator. Coat "O" ring with gasoline. Install fuel pressure regulator on fuel pump mounting bracket.
  5. Ensure fuel pressure regulator is seated squarely on fuel pump mounting bracket and screw retaining flange is flat against surface on fuel pump mounting bracket. Install and tighten fuel pressure regulator screw to specification. See TORQUE SPECIFICATIONS  table.
  6. To reassemble remaining components, reverse disassembly procedure using NEW retaining clip on fuel filter.
scientia non olet · About LEMON Manuals