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Fuel Pressure

NOTE: All models use in-tank fuel pump.
  1. Ensure battery is fully charged and ignition is off. Disconnect negative battery cable.
  2. Note location for fuel pressure gauge installation. See Fig 1. Place container under fuel filter. Cover union bolt with shop towel. Slowly loosen union bolt to release fuel pressure.
  3. Remove union bolt and gaskets. Install Fuel Pressure Gauge (SST 09268-45012) using NEW gaskets. See Fig 1. Tighten union bolt. Reconnect negative battery cable.
  4. Install Jumper Wire (SST 09843-18020) between +B and FP terminals of data link connector No. 1. See Figure.
  5. Turn ignition on and note fuel pressure. Fuel pressure should be within specification. See FUEL PUMP PERFORMANCE  table. If fuel pressure exceeds specification, replace fuel pressure regulator, located on the delivery pipe. If fuel pressure is less than specified, check for defective fuel lines, connections, fuel pump, fuel filter or fuel pressure regulator.
  6. Remove jumper wire from data link connector No. 1. Start engine and allow engine to idle. Disconnect and plug vacuum line at fuel pressure regulator. Note fuel pressure. Fuel pressure should be within specification. See REGULATED FUEL PRESSURE  table.
  7. Reconnect vacuum hose on fuel pressure regulator and note fuel pressure. Fuel pressure should be within specification. See REGULATED FUEL PRESSURE  table.
  8. If fuel pressure is not within specification, check for defective vacuum hose or fuel pressure regulator. Shut engine off and note fuel pressure.
  9. Fuel pressure should hold at least 21 psi (1.5 kg/cm2 ) for a minimum of 5 minutes. If fuel pressure does not hold as specified, check for defective fuel pump, fuel injector or fuel pressure regulator.
  10. Disconnect negative battery cable. Remove fuel pressure gauge. Reinstall union bolt using NEW gaskets. Tighten union bolt. Install negative battery cable.
Fig 1: Installing Fuel Pressure Gauge
G95C31619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: For more information on checking fuel injectors and other fuel sub-systems, see SYSTEM/COMPONENT TESTS article.
FUEL PUMP PERFORMANCE

Application Pressure psi (kg/cm2 )
Turbo (1) 33-40 (2.3-2.8)
(1) Check fuel pressure with Jumper Wire (SST 09843-18020) installed between terminals +B and FP on data link connector No. 1, ignition on and engine off.
REGULATED FUEL PRESSURE

Application Type Tested At Idle W/Vacuum psi (kg/cm2 ) At Idle W/O Vacuum psi (kg/cm2 )
Turbo 24-31 (1.7-2.2) 33-40 (2.3-2.8)
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