Power Steering Gear: Installation

1. Place the PS gear assembly in installation position.
   NOTE: Do not damage the turn pressure tubes.
2. Align the matchmarks on the steering intermediate extension and control valve shaft.
Fig 1: Aligning Matchmarks On Steering Intermediate Extension & Control Valve Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the bolt.
   1. Torque: 35 N.m (380 kgf.cm, 26 ft.lbf) 
4. Place the steering column hole cover clamp and cover on the control valve shaft.
5. Install the PS gear assembly with the 2 bolts.
   1. Torque: 137 N.m (1,400 kgf.cm, 101 ft.lbf) 

1. Connect the pressure feed and return tubes to the PS gear with the 2 bolts.
   1. Torque: 12.5 N.m (130 kgf.cm, 9 ft.lbf) 
2. Using SST, connect the pressure feed and return tubes.
   Fig 2: Connecting Pressure Feed & Return Tubes Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. SST 09023-12700
   2. Torque: 40 N.m (410 kgf.cm, 29 ft.lbf) 
   NOTE: Use a torque wrench with a fulcrum length of 345 mm (13.58 in.).

Connect the stabilizer bar with the 4 bolts.

1. Torque: 29 N.m (380 kgf.cm, 22 ft.lbf) 

1. Connect the steering column hole cover to the dash panel.
2. Tighten the clamp of the steering column hole cover.

1. Align the matchmarks on the steering wheel and steering column main shaft.
2. Temporarily tighten the steering wheel set nut.