Section 358 (Charging System - Generators & Regulators): Generator: Reassembly

1. Place the generator washer on the rotor. See Fig 2.
   Fig 2: Installing Generator Washer

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2. Using a 29 mm socket wrench and press, slowly press in the rectifier end frame. See Fig 3.
   Fig 3: Pressing Rectifier End Frame

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3. Install the 3 nuts. See Fig 4.

   Torque: 4.5 N.m (46 kgf.cm, 39 in..lbf)  .

Fig 4: Locating End Frame Nuts

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1. Install the pulley to the rotor shaft by tightening the pulley nut by hand.
2. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque. See Fig 5.
   Fig 5: Using SST'S A & B To Torque Pulley Nut

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   SST 09820-63011

   Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)  .

3. Check that SST (A) is secured to the pulley shaft.
4. Mount SST (C) in a vise. See Fig 6.
5. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
   Fig 6: Identifying SST's B &C

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6. To torque the pulley nut, turn SST (A) in the direction shown in the illustration.

   Torque: 110.5 N.m (1,125 kgf.cm, 81 ft.lbf)  .

7. Remove the generator from SST (C).
8. Turn SST (B), and remove SST (A and B). See Fig 7.

Fig 7: Removing SST A & B

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NOTE: Be careful of the rubber insulators installation direction. See Fig 8.
Fig 8: Identifying Rubber Insulators
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1. Install the 4 rubber insulators on the lead wires.
2. Install the rectifier with the 4 screws. See Fig 9.

   Torque: 2.94 N.m (30 kgf.cm, 26 in..lbf)  .

   Fig 9: Installing Rectifier Screws

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3. Install the cord clip with the nut. See Figure.

   Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf)  .

4. Place the seal plate on the rectifier end frame. See Fig 10.
   Fig 10: Identifying Rectifier End Frame Seal Plate

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NOTE: Be careful of the brush holder installation direction.
5. Place the voltage regulator and brush holder on the rectifier end frame.
6. Install the 5 screws. See Fig 11.

   Torque: 1.96 N.m (20 kgf.cm, 17 in..lbf)  .

   Fig 11: Locating Brush Direction & Holder Screws

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7. Place the brush holder cover on the brush holder. See Fig 12.

Fig 12: Identifying Brush Holder Cover

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1. Install the end cover and plate terminal with the bolt and 3 nuts. See Fig 14.

   Torque: 

   Bolt: 3.85 N.m (39 kgf.cm, 34 in..lbf)  .

   Nut: 4.4 N.m (46 kgf.cm, 39 in..lbf)  .

   Fig 13: Identifying Terminal insulator Plate

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2. Install the terminal insulator with the nut. See Fig 13.

Torque: 4.1 N.m (41.5 kgf.cm, 36 in..lbf)  .