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Automatic Transaxle Unit: Disassembly

  1. REMOVE SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole cover sub-assembly.
    2. Using a screwdriver, remove the O-ring from the speedometer driven hole cover sub-assembly.
  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control lever.
    2. Using a screwdriver, unstake the lock nut and remove the lock washer and lock nut.
    3. Remove the 2 bolts and pull out the park / neutral position switch assembly.
      Fig 1: Removing Bolts And Pull Out Park / Neutral Position Switch Assembly
      G04463471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE TRANSMISSION REVOLUTION SENSOR 
    1. Remove the bolt and transaxle revolution sensor and O-ring.
      Fig 2: Removing Bolt And Transaxle Revolution Sensor And O-Ring
      G04463472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BREATHER PLUG HOSE 
    1. Remove the breather plug hose from the breather plug.
      Fig 3: Removing Breather Plug Hose From Breather Plug
      G04463473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE OIL COOLER TUBE UNION (INLET OIL COOLER UNION) 
    1. Remove the oil cooler tube union.
    2. Remove the O-ring from the oil cooler tube union.
      Fig 4: Removing O-Ring From Oil Cooler Tube Union
      G04463474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION) 
    1. Remove the oil cooler tube union.
    2. Remove the O-ring from the oil cooler tube union.
      Fig 5: Removing Oil Cooler Tube Union
      G04463475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSAXLE CASE NO. 1 PLUG 
    1. Remove the 4 transaxle case No.1 plugs from the transaxle housing and transaxle case.
      Fig 6: Removing Transaxle Case No.1 Plugs From Transaxle Housing And Transaxle Case
      G04463476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the transaxle case No.1 plug from the transaxle case.
    3. Remove the 5 O-rings from the transaxle cases.
      Fig 7: Removing Transaxle Case No.1 Plug From Transaxle Case
      G04463477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the automatic transaxle assembly.
      Fig 8: Identifying Automatic Transaxle Assembly
      G04463478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Remove the drain plug and gasket from the oil pan.
    2. Remove the 19 bolts.
    3. Remove the oil pan and 2 magnets.
  10. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET 
    Fig 9: Removing Bolts
    G04463479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and valve body oil strainer assembly and oil strainer.
      Fig 10: Removing Bolts And Valve Body Oil Strainer Assembly
      G04463480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly.
      Fig 11: Removing O-Ring From Valve Body Oil Strainer Assembly
      G04463481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Disconnect the 5 solenoid connectors.
    2. Remove the bolt, lock plate and ATF temperature sensor.
      Fig 12: Disconnecting Solenoid Connectors
      G04463482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts, detent spring cover and detent spring.
      Fig 13: Removing Bolts, Detent Spring Cover And Detent Spring
      G04463483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 13 bolts and transmission valve body assembly.
      Fig 14: Removing Bolts And Transmission Valve Body Assembly
      G04463484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TRANSMISSION WIRE 
    1. Remove the bolt and transmission wire from the transaxle case with O-ring.
      Fig 15: Removing Bolt And Transmission Wire From Transaxle Case With O-Ring
      G04463485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the transaxle case 2nd brake gasket.
      Fig 16: Removing Transaxle Case 2nd Brake Gasket
      G04463486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the transaxle case gasket.
      Fig 17: Removing Transaxle Case Gasket
      G04463487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket.
      Fig 18: Removing Brake Drum Gasket
      G04463488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and spring from the transaxle case.
      Fig 19: Removing Check Ball Body And Spring From Transaxle Case
      G04463489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE B-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf*cm2 , 57 psi) to the oil hole and remove the B-2 accumulator piston and spring. Remove the spring.
      NOTE:
      • Blowing off the air may cause the piston to jump-out. When removing the piston, hold it with your hand using a waste cloth.
      • Take care not to splash ATF when air blowing.
        Fig 20: Removing B-2 Accumulator Piston And Spring
        G04463490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the B-2 accumulator piston.
      Fig 21: Removing O-Rings From B-2 Accumulator Piston
      G04463491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE C-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf*cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston and spring. Remove the spring.
      NOTE:
      • Blowing off the air may cause the piston jump-out. When removing the piston, hold it with your hand using a waste cloth.
      • Take care not to splash ATF when airblowing.
        Fig 22: Removing C-3 Accumulator Piston And Spring
        G04463492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-3 accumulator piston.
      Fig 23: Removing O-Rings From C-3 Accumulator Piston
      G04463493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE C-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf*cm2 , 57psi) to the oil hole and remove the C-2 accumulator piston and spring. Remove the spring.
      NOTE:
      • Blowing off the air may cause the piston jump-out. When removing the piston, hold it with your hand using a waste cloth.
      • Take care not to splash ATF when airblowing.
        Fig 24: Removing C-2 Accumulator Piston And Spring
        G04463494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-2 accumulator piston.
      Fig 25: Removing O-Rings From C-2 Accumulator Piston
      G04463495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE TRANSAXLE HOUSING 
    1. Remove the 14 bolts.
    2. Tap on the circumference of the transaxle housing with a plastic hammer to remove the transaxle housing from the transaxle case.
      NOTE: Differential gear assembly may be accidentally removed when the transaxle housing is removed.
      Fig 26: Removing Transaxle Housing From Transaxle Case
      G04463496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE TRANSAXLE HOUSING OIL SEPARATOR 
    1. Remove the 2 bolts and transaxle housing oil separator from the transaxle housing.
      Fig 27: Removing Bolts And Transaxle Housing Oil Separator From Transaxle Housing
      G04463497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE BEARING LOCK PLATE 
    1. Remove the bolt.
    2. Remove the bearing lock plate.
      Fig 28: Removing Bearing Lock Plate
      G04463498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the differential gear lube apply tube from the transaxle housing.
      Fig 29: Removing Differential Gear Lube Apply Tube From Transaxle Housing
      G04463499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the front drive pinion front tapered roller bearing from the transaxle housing.

      SST 09308-10010 

  26. INSPECT INPUT SHAFT ENDPLAY (See  INSPECTION   ) 
    Fig 30: Removing Front Drive Pinion Front Tapered Roller Bearing
    G04463500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump assembly.
      Fig 31: Removing Bolts And Oil Pump Assembly
      G04463501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear assembly from the transaxle case.
      Fig 32: Removing Differential Gear Assembly From Transaxle Case
      G04463502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE OVERDRIVE BRAKE GASKET 
    1. Using a screwdriver, remove the 2 overdrive brake gaskets from the transaxle case.
      Fig 33: Removing Overdrive Brake Gaskets From Transaxle Case
      G04463503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE INPUT SHAFT ASSEMBLY 
    1. Remove the input shaft assembly from the transaxle case.
      Fig 34: Removing Input Shaft Assembly From Transaxle Case
      G04463504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING 
    1. Remove the stator shaft thrust needle roller bearing from the input shaft assembly.
      Fig 35: Removing Stator Shaft Thrust Needle Roller Bearing From Input Shaft Assembly
      G04463505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING 
    1. Remove the forward clutch hub thrust needle roller bearing from the forward clutch hub.
  33. INSPECT INTERMEDIATE SHAFT ASSEMBLY (See  INSPECTION   ) 
    Fig 36: Removing Forward Clutch Hub Thrust Needle Roller Bearing
    G04463506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub sub-assembly from the transaxle case.
      Fig 37: Removing Forward Clutch Hub Sub-Assembly From Transaxle Case
      G04463507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE TRANSAXLE REAR COVER ASSEMBLY 
    1. Remove the 11 bolts.
    2. Tap on the circumference of the transaxle rear cover assembly with a plastic hammer to remove the transaxle rear cover assembly from the transaxle case.
      Fig 38: Removing Transaxle Rear Cover Assembly From Transaxle Case
      G04463508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 4 transaxle case gaskets.
      Fig 39: Removing Transaxle Case Gaskets
      G04463509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic hand, remove the rear clutch drum thrust needle roller bearing.
      Fig 40: Removing Rear Clutch Drum Thrust Needle Roller Bearing
      G04463510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE INTERMEDIATE SHAFT ASSEMBLY 
    1. Remove the intermediate shaft assembly from the transaxle case.
      Fig 41: Removing Intermediate Shaft Assembly From Transaxle Case
      G04463511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC 
    1. Remove the 2nd coast & overdrive brake flange, 2 2nd coast & overdrive brake discs and 2 2nd coast & overdrive brake flanges No.2 from the transaxle.
    2. Using a screwdriver, remove the snap ring.
  40. INSPECT 2ND COAST AND OVERDRIVE BRAKE DISC (See  INSPECTION   ) 
    Fig 42: Removing Snap Ring
    G04463512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Using a magnetic finger, remove the C-2 hub thrust bearing race, thrust needle roller bearing and thrust bearing race from the direct clutch hub.
      Fig 43: Removing C-2 Hub Thrust Bearing Race, Thrust Needle Roller Bearing
      G04463513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE DIRECT CLUTCH HUB 
    1. Remove the direct clutch hub from the transaxle case.
      Fig 44: Removing Direct Clutch Hub From Transaxle Case
      G04463514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE REAR PLANETARY SUN GEAR, NO. 2 THRUST NEEDLE BEARING 
    1. Using a magnet finger, remove the rear planetary sun gear No.2 thrust needle bearing from the rear planetary sun gear assembly.
      Fig 45: Removing Rear Planetary Sun Gear No.2 Thrust Needle Bearing From Rear Planetary Sun Gear Assembly
      G04463515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear assembly with 1 way clutch assembly and planetary carrier thrust washer No.2 from the transaxle case.
      Fig 46: Removing Rear Planetary Sun Gear Assembly With 1 Way Clutch Assembly
      G04463516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the rear planetary sun gear thrust needle roller bearing and thrust washer No.1 from the rear planetary sun gear.
      Fig 47: Removing Rear Planetary Sun Gear Thrust Needle Roller Bearing And Thrust Washer
      G04463517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE 1 WAY CLUTCH ASSEMBLY 
    1. Remove the 1 way clutch assembly and planetary carrier thrust washer No.2 from the rear planetary sun gear.
      Fig 48: Removing Way Clutch Assembly And Planetary Carrier Thrust Washer
      G04463518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING 
    1. Using a screwdriver, remove the 2nd coast & overdrive brake flange hole snap ring from the transaxle case.
      Fig 49: Removing 2nd Coast Overdrive Brake Flange Hole Snap Ring From Transaxle Case
      G04463519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE 2ND BRAKE DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the 2 flanges, 4 discs and 3 plates from the transaxle.
  49. INSPECT 2ND BRAKE DISC (See  INSPECTION   ) 
    Fig 50: Removing Flanges, Discs And Plates From Transaxle
    G04463520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE 2ND BRAKE PISTON SLEEVE 
    1. Remove the 2nd brake piston sleeve from the transaxle case.
      Fig 51: Removing 2nd Brake Piston Sleeve From Transaxle Case
      G04463521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the rear planetary gear assembly from the transaxle case.
      Fig 52: Removing Rear Planetary Gear Assembly From Transaxle Case
      G04463522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE PLANETARY GEAR REAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the planetary gear rear thrust needle roller bearing and 2 bearing races from the rear planetary gear assembly.
      Fig 53: Removing Planetary Gear Rear Thrust Needle Roller Bearing
      G04463523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE 1 WAY CLUTCH NO. 2 
    1. Remove the 2nd brake cylinder assembly and 1 way clutch No.2 from the rear planetary gear assembly.
      Fig 54: Removing 2nd Brake Cylinder Assembly And 1 Way Clutch No.2 From Rear Planetary Gear Assembly
      G04463524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE OUTER RACE RETAINER 
    1. Remove the retainer from the 1 way clutch No.2.
      Fig 55: Removing Retainer From 1 Way Clutch No
      G04463525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE FR PLANETARY SUN GEAR 
    1. Remove the front planetary sun gear and thrust needle roller bearing from the transaxle case.
      Fig 56: Removing Front Planetary Sun Gear And Thrust Needle Roller Bearing
      G04463526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE 1ST AND REVERSE BRAKE DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the 1st & reverse brake flange, 4 1st & reverse brake discs and 4 1st & reverse brake plates from the transaxle case.
  57. INSPECT 1ST AND REVERSE BRAKE DISC (See  INSPECTION   ) 
    Fig 57: Removing 1St & Reverse Brake Flange, 4 1St & Reverse Brake Discs
    G04463527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring.

      SST 09387-00070 

    2. Remove the 1st & reverse brake return spring subassembly.
  59. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 58: Removing Snap Ring Using SST
    G04463528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE 1ST AND REVERSE BRAKE PISTON NO. 2 
    1. Apply compressed air (392 kPa, 4.0 kgf*cm2 , 57 psi) to the transaxle case to remove the 1st & reverse brake piston No.2.
      NOTE:
      • Blowing off the air may cause the piston's jump-out. When removing the piston, hold it with your hand using a waste cloth.
      • Take care not to splash ATF when airblowing.
        Fig 59: Removing 1St & Reverse Brake Piston No.2
        G04463529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE 1ST AND REVERSE BRAKE PISTON NO. 2 O-RING 
    1. Remove the 2 O-rings from the 1st & reverse brake piston No.2.
      Fig 60: Removing O-Rings From 1St & Reverse Brake Piston No.2
      G04463530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE COUNTER DRIVE GEAR NUT 
    1. Fix the counter driven gear with the parking lock pawl.
      Fig 61: Fixing Counter Driven Gear With Parking Lock Pawl
      G04463531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, unstake the lock washer.

      SST 09930-00010 

      Fig 62: Unstaking Lock Washer Using SST And Hammer
      G04463532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut and lock washer.

      SST 09387-00120 

      Fig 63: Removing Counter Drive Gear Nut And Lock Washer Using SST
      G04463533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the planetary gear assembly from the transaxle case.

      SST 09950-60010 (09951-00400, 09951-00320, 09952-06010), 09950-70010 (09951-07100) 

      Fig 64: Removing Planetary Gear Assembly From Transaxle Case
      G04463534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE COUNTER DRIVE GEAR 
    1. Install the 2 bolts to the counter drive gear.

      Bolt (M6): 

      L = 40 to 80 mm (1.57 to 315 in.) 

      Pitch = 1.0 mm (0.039in.) 

    2. Rotate 2 bolts in order and remove the counter drive gear and front planetary sun gear.
    3. Remove 2 radial ball bearings from the counter drive gear and front planetary sun gear.
      Fig 65: Installing Bolts To Counter Drive Gear
      G04463535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts, cam guide sleeve and parking lock pawl bracket.
      Fig 66: Removing Bolts, Cam Guide Sleeve And Parking Lock Pawl Bracket
      G04463536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Remove the manual valve lever shaft retainer spring.
      Fig 67: Removing Manual Valve Lever Shaft Retainer Spring
      G04463537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver, unstake and remove the spacer.
      Fig 68: Removing Spacer Using Screwdriver
      G04463538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, drive out the pin.
    3. Remove the manual valve lever shaft and manual valve lever sub-assembly.
      Fig 69: Removing Manual Valve Lever Shaft And Manual Valve Lever Sub-Assembly
      G04463539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod sub-assembly from the manual valve lever.
      Fig 70: Removing Parking Lock Rod Sub-Assembly From Manual Valve Lever
      G04463540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE MANUAL VALVE LEVER SHAFT 
    1. Remove the manual valve lever shaft from the transaxle case.
      Fig 71: Removing Manual Valve Lever Shaft From Transaxle Case
      G04463541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE PARKING LOCK PAWL 
    1. Using a screwdriver, remove the parking lock pawl shaft.
    2. Remove the parking lock pawl torsion spring and parking lock pawl.
      Fig 72: Removing Parking Lock Pawl Torsion Spring And Parking Lock Pawl
      G04463542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE DIFFERENTIAL DRIVE PINION PLUG 
    1. Remove the counter driven gear, front drive pinion LH thrust needle roller bearing from the transaxle case.
      Fig 73: Removing Counter Driven Gear, Front Drive Pinion LH Thrust Needle Roller Bearing
      G04463543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, remove the differential drive pinion plug.
      Fig 74: Removing Differential Drive Pinion Plug
      G04463544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE COUNTER DRIVEN GEAR 
    1. Using SST and a press, remove the counter driven gear from the differential drive pinion.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07150) 

      Fig 75: Removing Counter Driven Gear From Differential Drive Pinion
      G04463545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal.
      Fig 76: Removing Manual Valve Lever Shaft Oil Seal
      G04463546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE COUNTER DRIVE GEAR BEARING 
    1. Remove the 2 counter drive gear bearing inner races RH the transaxle case.
    2. Using SST, remove the counter drive gear bearing LH outer race from the transaxle case.

      SST 09308-00010 

      Fig 77: Removing Counter Drive Gear Bearing LH Outer Race From Transaxle Case
      G04463547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear bearing rear outer race from the transaxle case.

      SST 09308-00010 

      Fig 78: Removing Counter Drive Gear Bearing Rear Outer Race From Transaxle Case
      G04463548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
  76. REMOVE BREATHER PLUG NO. 1 (ATM) 
    1. Using a screwdriver, remove the breather plug No.1.
      Fig 79: Removing Breather Plug No.1
      G04463549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING 
    1. Using SST, remove front drive pinion rear tapered roller bearing from the transaxle case.

      SST 09612-65014 (09612-01040) 

      Fig 80: Removing Front Drive Pinion Rear Tapered Roller Bearing From Transaxle Case
      G04463550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the front transaxle case oil seal from the transaxle case.

      SST 09950-60010 (09951-00550), 09950-70010 (09951-07100) 

      Fig 81: Removing Front Transaxle Case Oil Seal From Transaxle Case
      G04463551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, remove the transaxle case oil seal from the transaxle housing.

      SST 09950-60010 (09951-00530), 09950-70010 (09951-07100) 

      Fig 82: Removing Transaxle Case Oil Seal From Transaxle Housing
      G04463552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  80. BEARING POSITION 
    Fig 83: Identifying Bearing Position
    G04463553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    DIAMETER SPECIFICATION

    Mark Front Race Diameter Inside / outside mm (in.) Thrust Bearing Diameter Inside / Outside mm (in.) Rear Race Diameter Inside / outside mm (in.)
    A - 45.1 (1.7756) / 65.1 (2.5630) -
    B - 26 (1.0236) / 43.4 (1.7087) -
    C - 21 (0.8268) / 34.85 (1.3721) -
    D - 32.0 (1.260) / 48.0 (1.890) -
    E 36.75 (1.447) / 49.95 (1.967) 33.9 (1.335) / 52.0 (2.047) - / 51.7 (2.035)
    F - 43.45 (1.7101) / 58.5 (2.3031) -
    G - 29.4 (1.1574) / 44.4 (1.7480) -
    H 23.5 (0.9252) / 37.3 (1.4685) 22.5 (0.8858) / 37.3 (1.4685) 20.3 (0.7992) / 33.8 (1.3307)
    I - 43.45 (1.7101) / 61.2 (2.4094)
    or
    43.45 (1.7101) / 61.74 (2.4307)    		 -
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